Brand:

Gullco KBM-18 Portable Plate Edge Bevelling Machine

Description

Portable plate edge bevelling machine for weld joint preparation

The Gullco KBM-18 is a portable, electrically driven plate edge bevelling machine, a rotary shear that cuts clean machined bevels on the top edge of plate, ready for welding and without the thermal distortion of flame cutting. Gullco designed it for one-man operation on straight or circular plate sections, and the bevel angle can be changed from 22.5 to 55 degrees by swapping the angle bevel pin.

Bevelling is done in multiple passes where the bevel is larger than the machine can take at once. Gullco states the multi-pass capacity at 18 mm bevel width and 15.6 mm depth at 30 degrees on 45 kg/mm2 material. The KBM-18 can be paired with the KBM-18U underside beveller for plate that needs bevels on both sides.

Technical specifications

Parameter Specification
Manufacturer / model Gullco / KBM-18 Plate Edge Bevelling Machine (part no. KBM-18-100)
Type Portable electric rotary-shear plate edge bevelling machine, one-man operation
Bevel angles 22.5, 30, 37.5, 45 and 55 degrees (30 degree pin fitted on delivery)
Maximum bevel width 0.71 in (18 mm) at 30 degrees, material 64,000 lb/in2 (45 kg/mm2), multiple passes
Maximum bevel depth 0.61 in (15.6 mm) at 30 degrees, same material, multiple passes
Minimum plate thickness 1/4 in (6.3 mm); Gullco web page lists 1/4 in to 1 1/2 in (6.0 to 38.1 mm) plate
Bevel speed Approx. 13 ft/min (4 m/min); top speed varies with bevel depth, voltage and frequency
Motor 2 hp, 3-phase; 230, 460 and 575 V at 60 Hz or 380 and 400/415 V at 50 Hz
Gearbox oil 4 litres (1 US gal) Shell Tivela S 320
Weight without undercarriage 125 kg (275 lb)
Weight with KBM-18-069 undercarriage 153 kg (337 lb)
Weight with KBM-18-080 undercarriage 204 kg (449 lb)
Compliance CE declaration of conformity in the manual; web page also lists C.S.A./N.R.T.L. file LR 35006-6
Standard equipment KBM-18-X1C mild steel cutter, set of bevel angle pins, tool kit

Bevelling capacity by angle and material strength

The table gives the maximum recommended multiple-pass bevel width / depth from the operating manual. As tensile strength increases, capacity falls.

Bevel angle 64,000 lb/in2 (45 kg/mm2) 71,000 lb/in2 (50 kg/mm2) 85,000 lb/in2 (60 kg/mm2)
22.5 deg 18.0 mm / 16.7 mm 17.0 mm / 15.7 mm 14.0 mm / 12.9 mm
30 deg 18.0 mm / 15.6 mm 15.0 mm / 13.0 mm 13.0 mm / 11.2 mm
37.5 deg 17.0 mm / 13.5 mm 14.0 mm / 11.1 mm 11.9 mm / 9.5 mm
45 deg 17.0 mm / 12.0 mm 14.0 mm / 9.9 mm 11.9 mm / 8.4 mm
55 deg 15.0 mm / 8.6 mm 14.0 mm / 8.0 mm 11.9 mm / 6.8 mm

Using the machine within its limits

Gullco’s manual advises bevelling conservatively: no more than 70% of the total capacity in a single pass, and no more than 50% on high-tensile steel and stainless steel, with a second pass to reach the finished depth. The machine must be set in accordance with the bevel setting section of the manual before use, and cutter life depends on the material, the bevel depth and how the cutter is sharpened.

The machine can be mounted on an optional height-adjustable, spring-loaded caster undercarriage for self-propelled bevelling along the plate edge, which keeps the bevel and root face uniform, or used on a bench. At 125 to 204 kg depending on the undercarriage, lifting equipment is needed to move it, and the motor supply must match the 3-phase voltage and frequency ordered.

Documents and quotation

The attached Gullco operating instructions and parts list (GD-046, revised September 26, 2019) contain the machine specifications, bevel settings, cutter details and parts breakdowns. Related machines are listed under Pipe Cutting and Bevelling Machines.

For a quotation, state plate material and thickness, bevel angle and size, the motor voltage and frequency, and whether the undercarriage is needed.

Datasheets & Documents
  • PDF Manual Gullco KBM-18 operating instructions and parts list GD-046 (EN) Download
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About brand

Gullco International was formed in 1954 to serve the welding industry in North America and is a family-owned company with its world headquarters in Newmarket, Ontario, Canada. It manufactures welding and cutting automation, plate beveling machines, ceramic weld backing and electrode ovens. Seven Star LLC, an independent supplier in Muscat, lists Gullco KAT and MOGGY carriages and KBM plate bevelling machines, including the GK-R-300 KAT 300 welding carriage, and sources Gullco equipment for fabricators.

Gullco product groups

The best-known line is the KAT® family of welding and cutting carriages, which run on rigid, semi-rigid or flexible track and can carry weld oscillators, auto-weld and indexing functions, plasma or flame cutting torches and seam trackers. Gullco also builds MOGGY® trackless carriages, KBM plate beveling machines, gantry systems, KATBAK® ceramic weld backing and electrode stabilising ovens.

Ordering Gullco equipment: what we need

Give the Gullco item number, which includes the model option, and the supply voltage. For carriages, list the track type and length, the mounting devices and the torch or gun holder you need. For KATBAK backing, state the joint type, plate thickness and tile profile.

Frequently Asked Questions

What bevel angles can the KBM-18 produce?
22.5, 30, 37.5, 45 and 55 degrees, selected with angle bevel pins; it ships with the 30 degree pin.
What is the maximum bevel width?
0.71 in (18 mm) at 30 degrees on material of 64,000 lb/in2 tensile strength, in multiple passes.
What motor does it use?
A 2 hp, 3-phase motor available for 230, 460 and 575 V at 60 Hz or 380 and 400/415 V at 50 Hz.
How fast does it bevel?
Approximately 13 ft/min (4 m/min), depending on bevel depth, voltage and frequency.
How much does it weigh?
125 kg without an undercarriage; 153 kg with the KBM-18-069 undercarriage.