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Gullco Battery MOGGY GM-05-100 Welding Carriage

Description

The Gullco Battery MOGGY GM-05-100 is a battery-powered version of the MOGGY trackless welding carriage. A 28.8 V lithium-ion pack replaces the mains supply cable, so there is one less cable on the deck and the carriage works where a supply of 50 V or less is mandatory for safety. It automates horizontal fillet, lap and butt welds in continuous or stitch mode.

Cable-free carriage for low-voltage sites

Shipyards, tanks and confined spaces often restrict mains-voltage equipment near the work. Running from a 28.8 V battery keeps the GM-05-100 within those limits. Gullco quotes about nine hours of battery life in standard welding, based on 14 in/min travel, and a full charge from empty in 1 h 30 min through a plug on the carriage. The pack is protected against debris and against overcharge, over-discharge, short circuit and over-temperature, and a battery gauge is visible during operation.

Guidance and control match the standard MOGGY: adjustable guide wheels or 6 in V-groove track, microprocessor stitch control with weld-on and weld-off distances, forward/stop/reverse, speed potentiometer, automatic wire feed start with delayed carriage start, a step-back function, and a 15 ft wire feed control cable.

Technical specifications

Parameter Specification
Manufacturer / model Gullco / Battery MOGGY GM-05-100 standard carriage
Speed range 3.25–100.50 in/min (8.26–255.27 cm/min)
Maximum incline 30°
Gun positioning slides 1-3/4 in (44.5 mm) vertical and horizontal stroke
Weight 31 lb (14.1 kg) with all attachments, single-gun model
Drive motor 24 VDC permanent magnet gear motor
Battery LG 28.8 V 3000 mAh Li-ion pack, 396 g
Battery life About 9 h (at 14 in/min travel)
Charge time 1 h 30 min from 0%
Charge cycles 500 full charges
Battery protection 8S 4A PCM: overcharge, over-discharge, over-drain, short circuit, over-temperature
Battery working temperature -20 to 75 °C (-4 to 167 °F)
Shipping UN38.3 air shipment certified
Compliance CE

Battery MOGGY family

Gullco offers four battery models: GM-05-100 standard carriage, GM-05-200 dual torch carriage, GM-05-300 magnetic base and GM-05-400 dual torch magnetic base. Accessories include the GK-194-O-330 radial oscillator, GM-03-059 adjustable guide roller, GM-01-065 cutting torch holder and GM-05-070 dual gun holder.

For multi-shift work, plan charging around the run time: one carriage with a charged pack covers most of a shift at moderate speeds, and higher travel speeds shorten the time between charges. The wire feeder and welding power source still need their own supplies; only the carriage drive is battery powered.

Documents and quotation

The Gullco Battery MOGGY brochure is attached. For mains-powered carriages and oscillators see Welding Robots & Automation.

For a quotation, state joint type, typical weld length and travel speed, the model (standard, dual torch or magnetic), and any spare batteries or accessories.

Datasheets & Documents
  • PDF Datasheet Gullco Battery MOGGY weld carriage brochure Download
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About brand

Gullco International was formed in 1954 to serve the welding industry in North America and is a family-owned company with its world headquarters in Newmarket, Ontario, Canada. It manufactures welding and cutting automation, plate beveling machines, ceramic weld backing and electrode ovens. Seven Star LLC, an independent supplier in Muscat, lists the Gullco GK-R-300 KAT 300 welding carriage and sources Gullco equipment for fabricators.

Gullco product groups

The best-known line is the KAT® family of welding and cutting carriages, which run on rigid, semi-rigid or flexible track and can carry weld oscillators, auto-weld and indexing functions, plasma or flame cutting torches and seam trackers. Gullco also builds MOGGY® trackless carriages, KBM plate beveling machines, gantry systems, KATBAK® ceramic weld backing and electrode stabilising ovens.

Ordering Gullco equipment: what we need

Give the Gullco item number, which includes the model option, and the supply voltage. For carriages, list the track type and length, the mounting devices and the torch or gun holder you need. For KATBAK backing, state the joint type, plate thickness and tile profile.

Frequently Asked Questions

What battery does the Gullco GM-05-100 use?
An LG 28.8 V 3000 mAh lithium-ion pack.
How long does the battery last?
About 9 hours, based on 14 in/min travel speed.
How long does charging take?
About 1 h 30 min from empty.
Why use a battery carriage?
It removes the supply cable and suits sites requiring 50 V or less.
Can the battery be shipped by air?
Yes, it is UN38.3 air shipment certified.