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Yokogawa ROTAMASS Total Insight Coriolis Mass Flowmeter

Description

Overview: Six Dedicated Product Lines, One Unified Concept

The Yokogawa ROTAMASS TI (Total Insight) is a Coriolis mass flow and density meter that directly measures mass flow rate using the Coriolis principle, providing very high accuracy for measuring liquids and gases while adopting the Total Insight concept to support the product across its full lifecycle. Rather than offering a single general-purpose sensor, Yokogawa organizes ROTAMASS TI into six dedicated product lines – Nano, Prime, Hygienic, Supreme, Intense, and Giga – each optimized for a specific combination of flow range, process condition, and application, paired with a choice of Essential or Ultimate transmitter for the right balance of functionality and cost.

As a trusted supplier of Yokogawa flow instrumentation, Seven Star LLC sources and supplies the ROTAMASS TI Coriolis flowmeter to petrochemical, chemical, and food and beverage facilities across Oman and the wider GCC. Because selecting the correct product line and transmitter combination materially affects measurement performance, Seven Star LLC helps engineering teams match the right ROTAMASS TI configuration to their specific process fluid and conditions.

Measurement Principle

A Coriolis flowmeter measures mass flow directly using the Coriolis force (F = 2mωv), generated as fluid moves through the oscillating sensor tubes: the phase shift this creates is directly proportional to mass flow rate, while the energy required to maintain tube oscillation reveals fluid density, together providing both mass and volumetric flow without any external compensation for temperature or pressure. This direct measurement principle is why ROTAMASS TI can simultaneously report mass flow, density, temperature, and calculated values such as volume flow, concentration, viscosity, or energy-heating value from a single sensor.

Yokogawa’s patented box-in-box sensor design optimally decouples the core measuring element from external influences, providing vibration immunity that is particularly valuable on ships, compressor skids, and other high-vibration installations. Dynamic Pressure Compensation keeps mass flow and gas volume measurement accurate and reliable even as line pressure fluctuates, and the Tube Health Check function detects stiffness changes in the measuring tubes caused by corrosion, abrasion, or clogging – changes that would otherwise silently affect mass flow accuracy.

Engineering Design of the ROTAMASS TI Family

Each product line targets a specific niche: Nano is the world’s smallest dual bent tube Coriolis meter for lowest-flow dosing and metering (DN15-DN40, -50 to +260°C, up to 285 bar); Prime is the versatile, cost-effective general-purpose line with superior turndown (DN15-DN125, -70 to +200°C); Hygienic is EHEDG- and 3-A-certified for food, beverage, and pharmaceutical service; Supreme handles aggressive liquids and gases with superior aeration handling; Intense is rated to 700 bar for high-pressure chemical injection, hydraulics, and hydrocarbons; and Giga delivers best-in-class accuracy at high flow rates (DN100-DN200) for bitumen, LNG, and loading applications.

Both the Essential and Ultimate transmitters share a common platform: the Essential provides a multi-lingual setup wizard, NAMUR NE107 event management, microSD data logging, Tube Health Check, and HART or Modbus communication, while the Ultimate adds in-line concentration measurement, API-compliant Net Oil Computing, Dynamic Pressure Compensation, batching, viscosity functions, and PROFIBUS PA, FOUNDATION Fieldbus, or PROFINET over Ethernet-APL communication with Features on Demand for post-installation function upgrades. SIL2 (SIL3 in redundant configuration) certification and hazardous-area approvals including ATEX, IECEx, FM, and NEPSI support safety-critical and classified-area installations.

Key Features

The Yokogawa ROTAMASS Total Insight Coriolis Flowmeter delivers direct, multi-variable process measurement. Key characteristics include:

  • Direct mass flow, density, and temperature measurement via the Coriolis principle.
  • Six dedicated product lines (Nano, Prime, Hygienic, Supreme, Intense, Giga) for application-specific optimization.
  • Patented box-in-box sensor design for vibration immunity and decoupling from external influences.
  • Tube Health Check and Total Health Check for in-line meter verification without process disruption.
  • SIL2 (SIL3 redundant) certification; ATEX, IECEx, FM, NEPSI hazardous-area approvals.
  • Ethernet-APL support with PROFINET Conformance Class B and PA Profile 4.0 function blocks.
  • Essential or Ultimate transmitter options, with Features on Demand for post-installation upgrades.

Industrial Applications

ROTAMASS TI is deployed across petrochemical plants, chemical processing, food and beverage manufacturing, and marine bunkering applications, with typical uses including batching, blending, chemical injection, custody transfer, net oil computing, and concentration measurement. Its Nano, Intense, and Giga lines extend Coriolis measurement into low-flow dosing, high-pressure chemical injection, and large-diameter high-flow applications respectively, covering a far broader range than a single general-purpose Coriolis meter could address.

Seven Star LLC supports petrochemical plants, chemical processors, and food and beverage manufacturers across Oman, Muscat, Sohar, and the broader GCC region with sourcing of Yokogawa ROTAMASS TI Coriolis flowmeters, helping projects select the correct product line for their process.

Technical Specifications

The table below summarizes representative specifications across the ROTAMASS TI family as supplied by Seven Star LLC (exact values vary by product line selected).

Parameter Specification
Model Yokogawa ROTAMASS Total Insight (Nano/Prime/Hygienic/Supreme/Intense/Giga)
Measurement Principle Coriolis (direct mass flow, density, temperature)
Line Sizes DN15 to DN200 depending on product line
Process Temperature -196°C to +350°C depending on product line
Process Pressure Up to 700 bar (Intense)
Mass Flow Accuracy ±0.1% (liquids)
Safety Certification SIL2 (SIL3 redundant)
Communication HART, Modbus, PROFIBUS PA, FOUNDATION Fieldbus, PROFINET over Ethernet-APL
Hazardous Area Approvals ATEX, IECEx, UKEx, FM, NEPSI, INMETRO, and others
Mass flow accuracy by transmitter (liquids) Ultimate: 0.1% of measured value; Essential: 0.15% (Supreme, Intense, Hygienic) or 0.2% (Nano, Prime, Giga)
Mass flow accuracy (gases) Ultimate: down to 0.35% (Supreme, Hygienic) or 0.5% (Nano, Prime, Intense, Giga); Essential: 0.75% of measured value
Density accuracy Essential: down to 4 g/l; Ultimate: down to 0.5 g/l
Maximum mass flow by product line Nano 1.5 t/h; Intense 50 t/h; Hygienic 76 t/h; Supreme 170 t/h; Prime 255 t/h; Giga 600 t/h
Process temperature by product line Nano -50 to 260 °C; Prime -70 to 200 °C; Hygienic -70 to 140 °C; Supreme -196 to 350 °C; Intense -70 to 350 °C; Giga -70 to 350 °C
Wetted materials Stainless steel 316L or Nickel Alloy C-22 (Nano, Supreme); Alloy C-22 (Intense)
Power supply 24 V AC/DC, or 100 to 240 V AC / 100 to 120 V DC
Inlet and outlet runs No straight pipe runs required at inlet or outlet

Product Line Selection by Connection Size and Flow

Each ROTAMASS TI line covers a defined band of connection sizes and flow. Nano (meter sizes Nano 06 to Nano 20) uses DN15 to DN40 connections and reaches 1.5 t/h, with a flat accuracy specification starting at 2.5 kg/h. Prime (Prime 25 to Prime 1H) spans DN15 to DN125 and 255 t/h. Supreme (Supreme 34 to 39) covers DN15 to DN125 and 170 t/h. Intense (Intense 34 to 38) takes connections up to 2 in and 50 t/h. Hygienic (Hygienic 25 to 80) covers DN25 to DN80 and 76 t/h, and Giga (Giga 1F and 2H) covers DN100 to DN200 and 600 t/h.

Temperature and pressure narrow the choice further. Supreme is the only line specified from -196 °C for cryogenic fluids up to 350 °C, with factory-fitted or customer-fitted insulation and heat tracing for viscous or molten fluids. Intense is built for process pressures up to 700 barg (10000 psig) with Alloy C-22 wetted parts. Prime and Giga are rated to 100 bar. Hygienic is limited to 140 °C and is offered with DIN 11851, SMS 1145 and clamp connections. In every line the allowed pressure depends on the chosen process connection and the process temperature, so both must be stated in the enquiry.

Essential or Ultimate Transmitter

Position 1 of the ROTAMASS TI model code selects the transmitter: E for Essential, U for Ultimate, or N for a spare sensor without transmitter. Essential is the general-purpose version with HART or Modbus communication, Tube Health Check, Total Health Check and data backup on a microSD card, with liquid mass flow accuracy down to 0.15 or 0.2% depending on the line and density accuracy down to 4 g/l. It suits duties where mass flow and density are the only values needed and no application function has to run in the meter.

Ultimate brings liquid mass flow accuracy down to 0.1% and density accuracy down to 0.5 g/l, and adds PROFIBUS PA and FOUNDATION Fieldbus to HART and Modbus. It also carries the application functions: standard and advanced concentration measurement, Net Oil Computing following the API standard, viscosity function, batching function and heat quantity measurement, with further functions activated later through Features on Demand. Integral and remote designs are offered, except Nano, which is remote type only. For safety loops Yokogawa states an exida certificate to IEC 61508:2010 with SIL 2 at HFT 0 and SIL 3 at HFT 1.

Request a Quote for Yokogawa ROTAMASS Total Insight Coriolis Mass Flowmeter

Seven Star LLC supplies the Yokogawa ROTAMASS Total Insight Coriolis flowmeter with full manufacturer documentation and regional technical support. Contact our instrumentation division for a formal B2B quotation, to select the correct product line and transmitter for your process fluid and conditions, or to obtain the complete technical datasheet. Seven Star LLC ensures every unit shipped across Oman and the GCC is genuine Yokogawa hardware, correctly specified, and backed by local support.

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Datasheets & Documents
  • PDF Datasheet Yokogawa ROTAMASS Total Insight Coriolis Mass Flowmeter Datasheet Download
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About brand
Yokogawa instruments are ordered by model and suffix code, a string such as EJX110A followed by option characters that fix span, materials and approvals. Founded in 1915 and headquartered in Tokyo, Yokogawa makes field instruments, process analyzers and the CENTUM control system used in refineries, gas plants and power stations. Seven Star LLC is an independent supplier listing Yokogawa pressure transmitters, flowmeters, temperature transmitters, analyzers and CENTUM I/O modules for users in Oman and the GCC.

Yokogawa product families on this page

Pressure is covered by the DPharp transmitters: the EJX110A differential pressure transmitter, the EJX530A and EJA530E in-line gauge pressure transmitters and the EJX910A multivariable transmitter. The ADMAG AXW is the magnetic flowmeter line, and the YTA610 and YTA710 are temperature transmitters. Analyzers include the FLXA402 four-wire and FLXA21 two-wire liquid analyzers, the TDLS8000 tunable diode laser gas analyzer and spare parts for zirconia oxygen analyzers, such as the E7042UD cell assembly kit for the ZR22 detector. Control hardware includes CENTUM VP I/O modules like the ADV161 digital input module and the YS1700 programmable indicating controller.

Where Yokogawa instruments are used

EJA and EJX transmitters measure pressure, level and DP flow throughout oil and gas, chemical and power plants. Zirconia oxygen analyzers and the TDLS8000 are used for combustion control on boilers and fired heaters. FLXA analyzers monitor pH, conductivity and dissolved oxygen in water and process streams, and CENTUM modules are bought as replacements for running control systems.

Ordering Yokogawa parts: what we need

Send the model and suffix code and the serial number from the nameplate, and for CENTUM modules the style code as well. For transmitters without a code we need span, output protocol, wetted materials, process connection, housing and the approval required. For oxygen analyzer spare parts give the detector and converter models, for example ZR22G and ZR402G, and the part number.

Frequently Asked Questions

What does a Coriolis flowmeter measure directly?
It directly measures mass flow rate and fluid density using the Coriolis force generated as fluid moves through oscillating sensor tubes, without needing external temperature or pressure compensation.
Which ROTAMASS TI product line should I choose?
It depends on your application: Nano for lowest-flow dosing, Prime for general-purpose use, Hygienic for food/pharma, Supreme for aggressive fluids, Intense for high pressure, and Giga for large-diameter high-flow service.
What is the box-in-box sensor design for?
It optimally decouples the core measuring element from external influences such as vibration and piping stress, which is particularly valuable in high-vibration installations like ships.
What is Tube Health Check?
It is an in-line verification function that detects stiffness changes in the measuring tubes caused by corrosion, abrasion, or clogging, without disturbing the running measurement.
Does Seven Star LLC supply this part across the GCC?
Yes, Seven Star LLC sources and supplies the Yokogawa ROTAMASS TI Coriolis flowmeter to petrochemical, chemical, and food and beverage customers across Oman and the wider GCC region.