Swagelok 40 Series Ball Valve
Overview
Swagelok 40 Series Ball Valve is a one-piece instrumentation ball valve engineered for demanding on-off, switching, and crossover flow duties across process and instrumentation systems. With nearly four decades of proven field service behind its design, the Swagelok 40 Series Ball Valve combines a compact one-piece body with a quarter-turn ball mechanism, delivering reliable shutoff at working pressures up to 3000 psig (206 bar) across a wide range of end connections and flow path configurations.
With engineering support in Muscat, Seven Star LLC supplies the Swagelok 40 Series Ball Valve to industrial, oil and gas, and process customers across Oman and the wider GCC. Seven Star LLC supplies Swagelok 40 Series Ball Valves on request with manufacturer documentation and local technical support – serving facility engineers and procurement teams in Muscat, Sohar, and Salalah.
Working Principle
The Swagelok 40 Series Ball Valve operates on the quarter-turn ball valve principle: a precision-machined ball with a bored flow passage rotates ninety degrees between fully open and fully closed positions, providing rapid, positive shutoff with minimal actuation force. In the open position, the bore aligns with the flow path for essentially unrestricted flow, while a ninety-degree rotation of the handle seats the ball against its seals to stop flow completely, giving operators unambiguous visual confirmation of valve status from handle position alone.
The one-piece body construction of the 40 Series eliminates the potential leak paths associated with multi-piece valve bodies, while its design permits packing adjustment while the valve remains inline, avoiding the need to isolate and remove the valve for routine maintenance. This combination of a simple, robust mechanism and serviceable packing makes the 40 Series a dependable choice for both simple on-off shutoff duty and more complex switching or crossover flow arrangements within instrumentation and process piping.
Engineering Design of the Swagelok 40 Series Ball Valve
The Swagelok 40 Series Ball Valve is available in stainless steel, brass, and Alloy 400 body materials, with end connections ranging from 1/16 to 3/4 in. and 3 to 12 mm to match Swagelok tube fitting, pipe thread, or other process connection standards. The valve is rated across a temperature range of -65°F to 300°F (-53°C to 148°C), supporting both ambient environmental installations and heated-process applications within a single valve platform.
Beyond the standard two-way straight and angle patterns, the 40 Series is offered in three-way switching, four-way crossover, and five-way switching configurations, giving system designers flexibility to consolidate multiple flow-direction functions into a single valve body. A range of actuator options, including pneumatic and electric actuators compliant with ISO 5211 mounting, allows the 40 Series to be automated for remote or process-control operation, while manual lever and directional handle options remain available for straightforward field use.
Key Features
The Swagelok 40 Series Ball Valve delivers a combination of pressure rating, configuration flexibility, and field serviceability that makes it a standard choice across instrumentation valve applications.
- One-piece body construction eliminates additional leak paths compared with multi-piece valve designs.
- Working pressures up to 3000 psig (206 bar) and temperatures from -65°F to 300°F cover environmental and heated-process duties from a single platform.
- Packing can be adjusted while the valve remains inline, reducing maintenance downtime and avoiding valve removal.
- Two-way, three-way, four-way, and five-way flow path configurations support on-off, switching, and crossover service.
- Available in stainless steel, brass, and Alloy 400 body materials to match process fluid compatibility requirements.
- End connections from 1/16 to 3/4 in. and 3 to 12 mm accommodate a wide range of tube and pipe sizes.
- Compatible with ISO 5211-compliant pneumatic and electric actuators for automated, remote-controlled operation.
- Multiple handle styles, including lever and directional handles, support clear visual indication of valve position.
Industrial Applications
The Swagelok 40 Series Ball Valve is deployed across oil, gas, and chemical processing, power generation, instrumentation systems, and general industrial facilities wherever reliable on-off or multi-way flow control is required for gases and liquids. Typical duties include instrument isolation, sample system switching, calibration and crossover manifolds, and process line shutoff across a wide range of pressures and temperatures.
Backed by genuine manufacturer documentation, Seven Star LLC distributes the Swagelok 40 Series Ball Valve to refineries, petrochemical complexes, and industrial facilities throughout Oman and the GCC. The valve is a strong fit for instrumentation and process control systems across the Sohar and Salalah economic zones, as well as for oil and gas, power, and manufacturing plants across Muscat that require dependable, field-serviceable shutoff and switching valves.
Technical Specifications
The table below summarizes the core specifications of the Swagelok 40 Series Ball Valve as supplied by Seven Star LLC.
| Parameter | Specification |
|---|---|
| Model | Swagelok 40 Series (and 40G Series) |
| Valve Type | One-piece instrumentation ball valve |
| Body Materials | Stainless Steel, Brass, Alloy 400 |
| End Connection Sizes | 1/16 to 3/4 in. (3 to 12 mm) |
| Working Pressure | Up to 3000 psig (206 bar) |
| Temperature Range | -65°F to 300°F (-53°C to 148°C) |
| Flow Paths | Two-way, three-way, four-way, five-way (straight, angle, switching, crossover) |
| Actuation | Manual lever/directional handle; ISO 5211-compliant pneumatic and electric actuators |
| Maintenance | Inline packing adjustment (no valve removal required) |
| Typical Applications | Oil & gas, chemical, power, instrumentation, process control |
Request a Quote for Swagelok 40 Series Ball Valve
Seven Star LLC supports the full procurement cycle for the Swagelok 40 Series Ball Valve, from formal RFQ submission to availability and lead time confirmation, technical datasheet delivery, and direct consultation with our instrumentation division on flow path, material, and actuator selection for your application. Working closely with plant engineers in the region, we ensure every Swagelok 40 Series Ball Valve is delivered as genuine manufacturer product with dependable local technical support. Contact Seven Star LLC today to request a quotation or discuss your valve requirements.
Related Products
- Instruction Manual Swagelok 40 Series Ball Valve Manual Download
Swagelok product families listed here
The items on this page cover the small-bore components an instrument technician handles most often. Swagelok tube fittings join metric and fractional tubing without threading or welding. Swagelok ball valves are represented by the 40 series, the 40G series one-piece instrumentation ball valve (for example SS-43GS4) and the three-way pattern listed as 40GX. The SS-1RS4 is an integral bonnet needle valve from the 1 series. VCR metal gasket face seal fittings serve high-purity and vacuum lines, QC series quick-connects are used where lines are coupled and uncoupled often, and the KPR series is a pressure-reducing regulator.Where Swagelok components are used
Typical duties are transmitter hook-ups, manifolds and impulse tubing, analyzer shelters and sample conditioning panels, chemical injection skids, gas cylinder panels in laboratories, and test benches. In oil and gas service across the GCC, the usual questions are material grade, pressure rating at temperature and, for sour service, whether the manufacturer offers the item to NACE MR0175 requirements.Ordering Swagelok fittings and valves: what we need
A Swagelok ordering number carries most of the specification. In SS-43GS4, SS is 316 stainless steel, 43G identifies the valve series and size, and S4 is a 1/4 in. Swagelok tube fitting end connection. Send the complete ordering number including any suffix for handle, seat or cleaning option. If you do not have it, give us the tube outside diameter and wall thickness, body material, end connections on each port, working pressure and temperature, and the fluid. For a KPR regulator we also need inlet pressure, the outlet control range and the port configuration.Browse Swagelok products by category: Pipes & Fittings, Regulators, Fittings & Valves.
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