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Danfoss 027H7122 ICS 100 Pilot-Operated Servo Valve, 100 mm

Description

ICS 100: a 4 in pilot-operated servo valve for large industrial refrigeration flows

Danfoss 027H7122 is an ICS 100, the 100 mm (4 in) member of the ICS servo valve family. Butt-weld connections follow ASME B 36.10M Schedule 40, the body is steel with a zinc (TLP) coating and the Kv value is 142 m3/h. It weighs 44.66 kg and carries CE 0045, EAC, UL and TUV approvals.

Pressure rating is 52 bar (754 psig) and the temperature range is -60 to 120 C. The valve has a manual-open spindle, a side branch connection of 3/8 in NPT, an internal gauge connection with a blind plug and an external pilot-pressure weld nipple (port P2). The pilot connection can be parallel or serial.

Technical specifications

Parameter Specification
Danfoss code number 027H7122
Type ICS 100
Approvals as listed CE 0045; EAC; UL; TÜV; UA
Body material Steel
Connection standard ASME B 36.10M SCHEDULE 40
Ext pilot pressure connection Weld nipple (P2 Port)
Inlet connection size 4 in / 100 mm
Inlet connection type Butt weld
Kv value 142 m3/h
Manual operation option Manual open spindle
Maximum working pressure 52 bar
Opening configuration Closed (delta p=0 bar); PropOpen (delta p=0.07-0.2bar); Full open (delta pabove =0.2 bar)
Outlet connection size 4 in / 100 mm
Outlet connection type Butt weld
Pilot connection configuration P: Parallel connection; SI-SII: Serial connection
Pressure gauge connection Int. thread with blind plug
Refrigerants R134a; R22; R401A; R402A; R404A; R407A; R407B; R407C; R407F; R409A; and others listed in the data sheet
Side branch connection 3/8
Side branch connection type NPT
Temperature range -60 C to 120 C
Valve operation Pilot operated
Net weight 44.66 kg
EAN 5702428229753

Large servo valves in plant control

At 100 mm the ICS regulates main flows: suction-pressure control upstream of compressors, hot-gas pressure regulation, liquid-line control of an evaporator bank or condenser pressure regulation. A pilot on top senses the controlled variable and the line pressure drives the main piston.

Closed at zero differential, proportional between 0.07 and 0.2 bar and open at 0.2 bar or more is the standard opening characteristic. The valve can therefore be installed in lines where only a small differential exists, though capacity then depends on the actual pressure drop.

Handling, welding and ordering

Plan lifting equipment for the 44.66 kg body and fit pipe supports before welding. Remove the top cover and internals before welding, as in the installation guide, and replace the seals when you refit them. Check that the weld ends, Schedule 40, match your pipe.

Order pilots, function modules, flanges and accessories separately. Confirm the pressure class of the line, the connection size and the refrigerant before ordering; the ICS data sheet runs to 8.5 MB and covers all sizes.

Other types and sizes from the same Danfoss family that appear in the Danfoss store listing include ICS 32 (027H3200), ICS 50 (027H5200), ICS 40 (027H4021), ICS 125 (027H7140), ICS 150 (027H7160). These are listed for orientation only; each has its own datasheet values, so check size, connection and version before ordering.

Related Danfoss products: Danfoss 027H2081 ICS3 25-10 Pilot-Operated Servo Valve, 25 mm and Danfoss 027H2308 ICSH 25 Dual-Position Servo Valve, 25 mm.

Documents and quotation

Attached for download: Danfoss Pilot-operated servo valve, type ICS AI241186442033en-001402 (manufacturer, unaltered), the manufacturer’s unaltered PDF. Browse comparable products in regulators. To order, send us 027H7122 and the required quantity; Seven Star LLC is an independent supplier based in Muscat.

Datasheets & Documents
  • PDF Datasheet Danfoss Pilot-operated servo valve, type ICS AI241186442033en-001402 (manufacturer, unaltered) Download
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About brand

Danfoss is the Danish engineering group that makes refrigeration and air-conditioning controls, heating components, variable speed drives and mobile hydraulics. Mads Clausen founded it on 1 September 1933 at his parents' farm in Nordborg on the island of Als, after making his first refrigeration expansion valve in 1932. Nordborg is still the group's headquarters, and Danfoss remains controlled by the Clausen family through the Bitten & Mads Clausen Foundation.

Danfoss company profile

Founded 1 September 1933, Nordborg, Denmark, by Mads Clausen (1905–1966)
First product Thermostatic expansion valve for refrigeration
Headquarters Nordborg, Denmark
Ownership Private; majority controlled by the Bitten & Mads Clausen Foundation and the Clausen family
Size About 42,000 employees (2023)
Business segments Danfoss Climate Solutions (refrigeration, air conditioning and heating), Danfoss Drives (VLT and VACON frequency converters, soft starters), Danfoss Power Solutions (mobile and industrial hydraulics)
Brands in the group VLT, VACON, Eaton Hydraulics (bought 2021), Ikusi radio remote controls

Milestones

  • 1932–1933: First expansion valve; the company is founded in Nordborg.
  • 1939: 26 employees. By the 10th anniversary in 1943 the company has 179.
  • 1950s: Rapid growth turns Nordborg into a Danfoss town with housing and schools for its workforce.
  • 1968: Danfoss launches its VLT frequency converter, one of the first mass-produced AC drives.
  • 2014: Acquisition of the Finnish drives maker Vacon, now the VACON brand.
  • 2021: Acquisition of Eaton's hydraulics business.

Choosing Danfoss products

For solenoid valves, check the operating principle. A direct-operated valve such as EV210B opens even at 0 bar differential pressure. A servo-operated valve such as EV220B needs a minimum differential (typically about 0.3 bar) to open, while an assisted-lift valve such as EV250B works from 0 bar. Coils are ordered separately, so the voltage on the coil (for example 230 V AC or 24 V DC) must match the control circuit. For drives, the VLT family is split by application: FC 51 Micro Drive for small machines, FC 102 HVAC Drive for fans and pumps in buildings, FC 202 AQUA Drive for water, and FC 302 AutomationDrive for demanding industrial duty.

Where Danfoss products are used

In Oman and the GCC, Danfoss drives run pumps, fans and compressors in district cooling plants, water and wastewater stations, desalination and building HVAC. Danfoss pressure switches, transmitters and solenoid valves are built into chillers, refrigeration plants, boilers and hydraulic systems, and AB-QM valves balance chilled-water circuits in large buildings.

Danfoss products we list

Family Examples
Variable speed drives and soft starters VLT Micro Drive FC 51, VLT HVAC Drive FC 102, VLT AQUA Drive FC 202, VLT AutomationDrive FC 302, FC 280, iC2-Micro, VACON NXP, MCD 600 soft starter
Solenoid valves and coils EV220B, EV210B, EV250B, EV225B steam, EVR 25, AM230C coil
Pressure switches and thermostats KP 37, KP 44, RT 200, CS, MBC 5000, KPS 77, RT 101
Pressure transmitters MBS 3000, MBS 5100, MBS 3250, MBS 4251 Ex, AKS 33, DST P92S SIL 2
HVAC and refrigeration valves AB-QM PICV, NovoCon S, AB-PM, AVTA, ICV, TE 5 element

Ordering Danfoss products: what we need

Send the Danfoss code number from the label (for example 032U7115 or 131B0149) or the full drive type code (FC-302P3K0T5...). For drives, add the motor power, supply voltage and any fieldbus option. For valves, add the size, connection, medium and coil voltage. For pressure switches and transmitters, add the range, output and pressure connection.

Facts checked against Danfoss's company history pages and published company data, October 2026.

Frequently Asked Questions

What is Danfoss 027H7122?
An ICS 100 pilot-operated servo valve body, 100 mm butt weld, steel.
What is its Kv value?
142 m3/h.
How heavy is it?
44.66 kg net.
Which approvals are listed?
CE 0045, EAC, UL, TUV and UA on the store page.
Which document is attached?
The Danfoss pilot-operated servo valve ICS data sheet AI241186442033en-001402.