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Allen-Bradley 1203-USB USB Converter for PowerFlex Drives

Description

A USB-to-drive converter for configuring DPI, DSI and SCANport drives

The Allen-Bradley 1203-USB is a small converter that connects a computer’s USB port to the communication port of a drive. Rockwell Automation supports it for drives using the DPI, DSI and SCANport interfaces, so one converter covers a wide range of PowerFlex drives, as well as older SCANport products with some software.

The unit receives its power from the connected drive and needs no separate supply. It autobauds to the data rate used by the drive, and it works with Connected Components Workbench (version 1.02 or later), DriveExplorer and DriveExecutive, depending on the drive type.

Technical specifications

Parameter Specification
Catalog number 1203-USB
Function USB converter for drive configuration and parameter access
Computer side USB; port rate 115.2 kbps, 8 data bits, no parity, 1 stop bit
Drive side DPI, DSI or SCANport
DPI data rate 125 kbps or 500 kbps
DSI data rate 19.2 kbps
SCANport data rate 125 kbps
Power consumption 130 mA at +12V DC (DPI/SCANport); 170 mA at +5V DC (DSI)
Dimensions (H x W x D) 103.5 x 73.4 x 23.6 mm
Weight 70.88 g (2.5 oz)
Operating temperature 0 to 50 C (32 to 122 F)
Storage temperature -40 to 85 C (-40 to 185 F)
Relative humidity 5 to 95 percent, non-condensing
Cables in the kit 2 m USB cable, 20-HIM-H10 cable (1 m), 22-HIM-H10 cable (1 m)
Kinetix 3 cable 2090-CCMUSDS-48AA0x, ordered separately
Error check CRC or BCC, auto-detected

Which cable goes where

The package includes a 2 m USB cable with a Type B end for the converter and a Type A end for the computer. For DPI or SCANport drives use the 1 m 20-HIM-H10 cable with a mini-DIN connector. For DSI drives such as PowerFlex 4, 40, 400 and 520-series use the 22-HIM-H10 cable with RJ45 connectors. Kinetix 3 drives need the 2090-CCMUSDS-48AA0x cable, which is ordered separately.

The compatibility table in the manual shows Connected Components Workbench working with DPI and DSI drives, while DriveExplorer and DriveExecutive cover DPI, DSI (except PowerFlex 520-series and Kinetix 3) and SCANport drives. Check the software version against the manual before relying on a particular combination.

Practical uses

Commissioning engineers use the converter to upload and download parameter sets, read fault history and run a motor test from a laptop without installing a network card. It can also be configured for RTU master mode on a serial multi-drop network, with the drive parameters set to match, as the manual describes.

Firmware in the converter is upgradable, and status indicators for the converter, receive and transmit give a quick check when a connection fails. The converter must not be installed where volatile or corrosive gas, vapors or dust are present in the atmosphere.

Related Allen-Bradley products: Allen-Bradley 1783-US5T Stratix 2000 5-Port Ethernet Switch, Allen-Bradley 1783-NATR Configurable NAT Router, Allen-Bradley 5094-AENTR FLEX 5000 EtherNet/IP Adapter, Allen-Bradley 1794-AENTR FLEX I/O Dual-Port EtherNet/IP Adapter, Allen-Bradley 1734-AENTR POINT I/O Dual Port EtherNet/IP Adapter and Allen-Bradley 1756-EN3TR ControlLogix EtherNet/IP Module.

What the converter does

According to the PowerFlex 1203-USB Converter User Manual (DRIVES-UM001), the converter connects a computer’s USB port to products that support the Allen-Bradley DPI, DSI and SCANport drive communication interfaces. It automatically detects (autobauds to) the data rate used by the drive and gives configuration software access to the drive parameters. Three LEDs show converter operation, data received from the computer and data sent to the computer, which helps when troubleshooting a connection.

Cables supplied with the kit

  • 20-HIM-H10: 1 m cable with a 26-pin connector to an 8-pin circular mini-DIN, for DPI drives (for example PowerFlex 70, 700 and 755) and legacy SCANport drives.
  • 22-HIM-H10: 1 m cable with a 26-pin connector to an RJ45, for DSI drives such as the PowerFlex 4-class and 520-series.
  • USB cable: 2 m, connecting the converter to the computer.

For Kinetix 3 servo drives the manual lists the 2090-CCMUSDS-48AA0x cable instead. The converter is powered from the drive connection, so the drive must be powered when connecting. When the converter is first plugged into a powered drive and the computer, Windows starts the Found New Hardware wizard to install the USB driver.

Software used with it

The manual names Rockwell’s drive configuration tools, including Connected Components Workbench, DriveExplorer and the DriveTools SP suite (DriveExecutive and DriveObserver). Typical uses on site are uploading and backing up drive parameters before replacing a drive, downloading a saved configuration to a new drive, monitoring parameters during commissioning and updating firmware. The firmware revision of the converter is shown as X.xxx, where X is the major and xxx the minor revision.

Before you connect

The manual recommends checking that the configuration software is installed and up to date before connecting, as Rockwell periodically releases updates for its drive software. Make sure the drive is powered and the correct drive cable is selected for the drive’s port type: the circular mini-DIN connector for DPI and SCANport drives, or the RJ45 connector for DSI drives. The converter can stay connected while the drive is running, which is useful for watching parameter values and fault codes during commissioning or troubleshooting. Always follow the safety precautions in the manual when working inside drive enclosures.

Ordering and documents

Order 1203-USB exactly as printed. The hosted document is the DRIVES-UM001D 1203-USB converter user manual, and the photo is the official Rockwell product photograph of this part. Related communication parts are listed in the Industrial Communications category.

Seven Star LLC is an independent supplier in Muscat and quotes on request. Please confirm the catalog number, ratings and the current product status against the latest Rockwell Automation documents before ordering.

Datasheets & Documents
  • PDF User manual PowerFlex 1203-USB Converter User Manual (DRIVES-UM001) Download
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About brand

Allen-Bradley is the brand of Rockwell Automation for industrial control: ControlLogix and CompactLogix controllers, I/O systems, PanelView operator terminals, PowerFlex drives, motor control and industrial network equipment. The company began in Milwaukee in 1903, when Lynde Bradley and Dr. Stanton Allen formed the Compression Rheostat Company to make the motor speed controller Bradley had invented in 1901. It took the name Allen-Bradley in 1909 and was bought by Rockwell International in 1985. Since 2001 its owner has been Rockwell Automation, which is still headquartered in Milwaukee, Wisconsin.

Allen-Bradley company profile

Founded 1903, Milwaukee, Wisconsin, USA, as the Compression Rheostat Company
Founders Lynde Bradley (inventor of the compression rheostat, 1901) and Dr. Stanton Allen (investor); Harry Bradley joined in 1904
Name Allen-Bradley Company from 1909
Ownership Acquired by Rockwell International in 1985 for about USD 1.65 billion; a brand of Rockwell Automation (NYSE: ROK) since 2001
Headquarters Milwaukee, Wisconsin, USA
Product families Logix programmable automation controllers (ControlLogix, CompactLogix), legacy SLC 500 and MicroLogix PLCs, Micro800 controllers, POINT, FLEX and Compact I/O, PanelView HMIs, PowerFlex AC drives, contactors, motor starters and soft starters, safety components, Stratix Ethernet switches

Milestones

  • 1901: Lynde Bradley invents the compression rheostat to control the speed of electric motors.
  • 1903: The Compression Rheostat Company is formed in Milwaukee with an initial investment of USD 1,000.
  • 1904: Harry Bradley joins; a crane controller is shown at the St. Louis World's Fair.
  • 1909: The company is renamed Allen-Bradley.
  • 1985: Rockwell International acquires Allen-Bradley.
  • 2001: Rockwell Automation becomes the company's name; the Allen-Bradley brand marks 100 years in 2003.

Reading Allen-Bradley catalogue numbers

The first digits of an Allen-Bradley catalogue number identify the platform, which tells you what is compatible with what. 1756 is ControlLogix (chassis-based, used for large process and plant control), 1769 is CompactLogix 5370 with Compact I/O, 5069 is CompactLogix 5380 with Compact 5000 I/O, 1734 is POINT I/O, 1794 and 5094 are FLEX and FLEX 5000 distributed I/O, 1746 and 1747 belong to the older SLC 500 family, 1766 is MicroLogix 1400 and 2080 is Micro800. For drives, 25B is PowerFlex 525 and 22B is PowerFlex 40; in a code such as 25B-D010N114, "D" means 380–480 V, "010" is the output current rating, and N114 instead of N104 means the drive has an integrated EMC filter. Many plants in the region still run SLC 500 and older MicroLogix systems, which Rockwell has discontinued, so exact spares and migration to CompactLogix are both common requests.

Where Allen-Bradley products are used

In Oman and the GCC, Allen-Bradley controllers and drives run on oil and gas facilities, water treatment and pumping stations, cement, food and beverage and packaging plants, and on machines supplied by American OEMs. ControlLogix is often the platform for plant control systems, while PowerFlex drives are used on pumps, fans and conveyors.

Allen-Bradley products we list

Family Examples
ControlLogix 1756-L85E, 1756-EN2T, 1756-EN2TR, 1756-IF16, 1756-IB32, 1756-PA75, 1756-A10
CompactLogix and Micro controllers 5069-L320ER, 5069-L340ERM, 1769-L33ER, 1769-L16ER, MicroLogix 1400, Micro820, SLC 500 (1746)
Distributed I/O 1734-AENTR, 1734-IB8, 1734-IE2C, 1734-IB8S safety, 1794-AENTR, 5094-AENTR, 5069-IF8
Operator terminals PanelView Plus 7 10-inch, PanelView Plus 7 15-inch, PanelView 800, PanelView 5310
Drives, motor control and networking PowerFlex 525, PowerFlex 755, PowerFlex 4, 150-A180NBD SMC, Stratix 2000, 1783-NATR

Ordering Allen-Bradley products: what we need

Send the full catalogue number and the series letter from the label (for example 1756-EN2T Series D), because firmware and compatibility can change between series. For drives, add the motor power, voltage and filter option. For a discontinued SLC 500 or MicroLogix part, tell us whether you need the exact spare or a migration proposal.

Facts checked against Rockwell Automation's published company history, October 2026.

FAQ

Questions about the Allen-Bradley 1203-USB USB Converter for PowerFlex

Answers from our engineering team on installation, compatibility and integration.

01What is the 1203-USB used for?
Connecting a computer to a DPI, DSI or SCANport drive through USB for configuration and diagnostics.
02Does it need an external power supply?
No, it takes power from the connected drive.
03Which cable is used for DSI drives?
The 22-HIM-H10 RJ45 cable supplied with the converter.
04What is its USB port rate?
115.2 kbps per the specifications appendix.
05Does it work with PowerFlex 520-series?
Yes, as a DSI drive with Connected Components Workbench; DriveExplorer and DriveExecutive do not support the 520-series according to the manual.