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Masoneilan 31/32 Spring Diaphragm Rotary Actuators

Description

Overview

The Masoneilan 31/32 is the Baker Hughes family of pneumatic spring diaphragm rotary actuators for quarter-turn control valves. Baker Hughes designed it to provide high performance, reliability and long service life, and the technical specification highlights a field-reversible air action, a modular spring pack, a separate interchangeable yoke, a molded rolling diaphragm and a high-power manual override option. In the Model 31 increasing air pressure rotates the output counter-clockwise, and in the Model 32 it rotates clockwise.

Seven Star LLC is the trusted supplier for Masoneilan in the Sultanate of Oman and supplies the Masoneilan 31/32 with the rotary valves it drives, as well as replacement actuators for existing installations. Our Muscat team can confirm the spring range and yoke adapter from the serial plate so that a replacement bolts straight onto the valve.

Operating Principle of the Masoneilan 31/32

In the Masoneilan 31/32, air pressure acts on a molded elastomeric diaphragm with a fabric insert, pushing a piston rod against one or two springs. The rod works a lever inside the ductile iron housing, converting the linear stroke into quarter-turn rotation of the valve shaft. Because the rolling diaphragm and deep cases keep the effective area almost constant, the relationship between travel, air pressure and output torque is more linear than in a flat-diaphragm design, which helps a positioner hold position accurately.

Three standard spring ranges are achieved with two springs used individually or combined: 12-28 psi, 17-40 psi and 29-68 psi (83 to 193, 117 to 276 and 200 to 469 kPa). The air action can be reversed in the field without extra parts, so one stocked actuator can serve air-to-open or air-to-close duty. In the Model 36 version described in the instruction manual the spring-diaphragm design is replaced by a double-acting piston.

Engineering Design of the Masoneilan 31/32

The housing and cover are ductile iron, the shaft and clevis pin are 17-4 PH stainless steel, and the upper and lower diaphragm cases are pressed steel that combines low weight with high mechanical strength and protection if the actuator is over-pressurized. The diaphragm is Buna-N with a polyester insert, the indicator pointer is stainless steel and the front cover is polycarbonate. The yoke is a separate part, so it can be a cast yoke adapter for Masoneilan rotary valves or a fabricated universal mounting with coupling, key and shaft for other quarter-turn designs.

The optional hand-jack override is a right-angle gear with an 8 in. (203 mm) aluminum handwheel and a jack screw assembly, and it is available on every configuration. Integral travel stops, a ball bearing and an indicator dot complete the linkage of the Masoneilan 31/32, and a yoke and mounting parts are available for Masoneilan rotary valves. Baker Hughes lists the weights as 183 lb (83 kg) without override and 194 lb (88 kg) with it for the cast yoke adapter, and 186 lb (84 kg) and 198 lb (90 kg) for the fabricated universal yoke.

Key Features

These are the points that make the Masoneilan 31/32 practical for plant maintenance teams:

  • On the Masoneilan 31/32, air action is field reversible without additional parts, which reduces the spares that must be stocked.
  • A modular spring pack provides three standard spring ranges from two springs used singly or combined.
  • A separate interchangeable yoke allows flexible mounting on Masoneilan rotary valves and universal mounting on other quarter-turn valves.
  • The molded rolling diaphragm with fabric insert gives long life, high sensitivity and a linear travel-to-torque relationship.
  • Pressed steel diaphragm cases protect the actuator in the event of over-pressurization.
  • An optional right-angle manual gear override is available on all configurations.
  • The Model 31/32/36 family is designed for 35002 Camflex, 36005 V-Max, 37002 MiniTork and 39003/39004 butterfly valves.
  • Baker Hughes states an estimated useful life of 25 years or more with annual inspection and routine maintenance.

Industrial Applications

The Masoneilan 31/32 drives rotary control valves in refinery, petrochemical, power and water treatment plants where a robust enclosed actuator is preferred, and the field-reversible action is useful for fail-safe positions that may change during a plant revamp. In Oman it is relevant to the process and utility plants in the Sohar and Salalah industrial zones, where Camflex and butterfly valves are common and where maintenance teams value a single actuator that can be reconfigured on site.

In Oman and the GCC, Seven Star LLC supplies the Masoneilan 31/32 with the valves it operates, such as the Masoneilan 35002 Camflex rotary control valve, the Masoneilan 37002 MiniTork II butterfly valve and the Masoneilan 39004 high performance butterfly valve. We also advise on positioner and handwheel selection for the finished assembly, so the Masoneilan 31/32 arrives configured for the valve and its control loop.

Technical Specifications

The table lists the published data for the Masoneilan 31/32 from the Baker Hughes technical specification, Rev. A, 09/2020. Torque values are output torque at the stated air supply.

Parameter Specification
Model Masoneilan 31/32 spring diaphragm rotary actuators (Model 31 counter-clockwise, Model 32 clockwise)
Size D
Spring ranges 12-28 psi (83-193 kPa), 17-40 psi (117-276 kPa), 29-68 psi (200-469 kPa)
Effective area 60 sq in. (387 sq cm)
Actuator stroke 4.000 in. (101.6 mm)
Handwheel diameter 8 in. (203 mm)
Torque, 12-28 psi spring Air end 1584 lb-in (179 N-m) at 40 psi and 2855 lb-in (322 N-m) at 50 psi; spring end 1535 lb-in (173 N-m)
Torque, 17-40 psi spring Air end 2633 lb-in (297 N-m) at 60 psi and 3907 lb-in (441 N-m) at 70 psi; spring end 2184 lb-in (247 N-m)
Torque, 29-68 psi spring Spring end 3718 lb-in (420 N-m)
Housing Ductile iron; stainless steel 17-4 PH shaft and clevis pin
Diaphragm Buna-N with polyester
Weight 183 lb (83 kg) without override; 194 lb (88 kg) with override, cast yoke adapter
Mounting Cast yoke adapter for Masoneilan rotary valves; fabricated universal mounting for other quarter-turn valves

Related Masoneilan products include the Masoneilan 36005 V-Max control ball valve, Masoneilan 39003 high performance butterfly valve and Masoneilan 87/88 handwheel and limit stop options.

Request a Quote for Masoneilan 31/32

To request pricing or technical support for the Masoneilan 31/32, send a formal RFQ to the Seven Star LLC instrumentation division with the valve model and size, the spring range, the required fail-safe action, the air supply pressure and whether a manual override is needed. We can confirm the configuration, advise on availability and lead time and supply the technical specification and manual linked on this page. In Oman and the GCC, Seven Star LLC supplies genuine actuators with manufacturer documentation and local engineering support.

Datasheets & Documents
  • PDF Datasheet Masoneilan 31/32 Actuator Technical Specifications Download
  • PDF Instruction Manual Masoneilan 31/32/36 Actuator Instruction Manual Download
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About brand
Masoneilan has built control valves since 1882, and its Camflex eccentric plug rotary valve and 21000 series globe valve are fixtures in refineries, gas plants and power stations. Every valve carries a serial number and a long model number that defines the actuator, body and trim. Seven Star LLC is an independent supplier listing Masoneilan control valves, actuators, regulators, positioners and level instruments for buyers in Oman and the GCC. We source complete valves as well as Masoneilan spare parts against that nameplate data.

Masoneilan control valves and actuator series

The globe valve listing centers on the 21000 series, including the cryogenic version with extension bonnet, and the 41005 cage-guided series in high pressure, API 6A and VRT anti-cavitation executions. The 80385 and 80386 are three-way combining and diverting valves. Rotary products include the 35002 Camflex II and the 37002 MiniTork II butterfly control valve. Actuators cover spring-diaphragm, cylinder and rack-and-pinion designs, among them the 5A cylinder actuator for Camflex II. Masoneilan also makes pressure regulators, SVI digital valve positioners and displacer-type level instruments, and offers Lo-dB trim for noise control.

Where Masoneilan valves are used

Throttling duty on steam, hydrocarbons, gas and water is the daily work of these valves: feedwater and steam conditioning in power plants, separator and compressor loops in gas processing, high pressure drop letdown, cryogenic service in LNG and air separation, and general flow, pressure and level control in refineries and chemical plants.

Ordering Masoneilan valves and spare parts: what we need

For spare parts the serial number is decisive, since the factory record behind it lists trim, materials and actuator. Send a clear nameplate photo with serial number, model number, size and pressure class. For a new valve add the process data: fluid, inlet and outlet pressure, temperature, minimum, normal and maximum flow, required leakage class, fail position, air supply and control signal.

Frequently Asked Questions

What is the difference between the Masoneilan 31 and 32 actuator?
Both are pneumatic spring diaphragm rotary actuators. In the Model 31, increasing air pressure rotates the output counter-clockwise, and in the Model 32 it rotates clockwise. The numbering system defines the actuator type in this way, and the air action can be changed in the field without additional parts.
Which valves can the Masoneilan 31/32 be mounted on?
The instruction manual says the Model 31/32/36 actuator is modular and can be used on the Masoneilan 35002 Camflex, 36005 V-Max, 37002 MiniTork and 39003/39004 high performance butterfly valves, along with many other rotary control valves. A universal fabricated yoke adapter allows mounting on other quarter-turn valve designs.
What torque does the Masoneilan 31/32 produce?
The size D actuator has a 60 sq in. (387 sq cm) effective area and a 4 in. (101.6 mm) stroke. With the 12-28 psi spring it delivers 1584 lb-in (179 N-m) at 40 psi air supply and 2855 lb-in (322 N-m) at 50 psi, and with the 17-40 psi spring 2633 lb-in (297 N-m) at 60 psi and 3907 lb-in (441 N-m) at 70 psi.
Is manual override available on the Masoneilan 31/32?
Yes. An optional right-angle manual gear handjack override is available for all configurations, with an aluminum handwheel 8 in. (203 mm) in diameter. Adding it increases weight from 183 lb (83 kg) to 194 lb (88 kg) with the cast yoke adapter.
Is Seven Star LLC a trusted supplier for Masoneilan products?
Yes. Seven Star LLC is the trusted supplier for Masoneilan in Oman and the GCC. We supply the Masoneilan 31/32 with Baker Hughes documentation, and we can match actuator, yoke and spring range to your valve nameplate.