Böhler Union ER 80S-B2 1.25Cr-0.5Mo TIG Welding Rod

Description

1.25Cr-0.5Mo TIG rod for creep-resistant steel and castings

Böhler Union ER 80S-B2 is a copper-coated solid filler rod for manual gas tungsten arc welding, classified AWS A5.28 / SFA-5.28 ER80S-B2 and EN ISO 21952-B 1CM. The 1.25 % Cr – 0.5 % Mo weld metal has a bainitic microstructure with favourable mechanical properties in tempered and in quenched and tempered condition, and in some cases it can be used as-welded. It covers joint welding of similar creep-resistant steel and steel castings, and its composition meets a Bruscato X-factor of 15 ppm or less.

Technical specifications

Parameter Specification
AWS classification A5.28 / SFA-5.28 ER80S-B2
EN ISO classification 21952-B 1CM
Typical analysis, wt % C 0.10; Si 0.55; Mn 0.60; Cr 1.30; Mo 0.50
Base materials (EN) 1.7335 13CrMo4-5; 1.7262 15CrMo5; 1.7728 16CrMoV4; 1.7218 25CrMo4; 1.7225 42CrMo4; 1.7258 24CrMo5; 1.7354 G22CrMo5-4; 1.7357 G17CrMo5-5
Base materials (ASTM) A 182 Gr. F12; A 193 Gr. B7; A 213 Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A 335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
All-weld metal, tempered 1150 °F / 1 h (typical, minimum) Yield 81 ksi (558 MPa), min 68; tensile 97 ksi (669 MPa), min 80; elongation 26 %, min 19
Impact energy ISO-V (typical, minimum) 184 ft-lbs, min 40, at 68 °F; 89, min 40, at -20 °F
Polarity / shielding gas DC-; I1-3
Rod sizes 1/16 x 39 in.; 3/32 x 36 in.; 1/8 x 36 in.
Heat treatment (data sheet) Preheat about 200 to 500 °F (93 to 260 °C) by wall thickness; common PWHT 1275 ± 25 °F (about 690 °C)
Approvals None listed

Applications and selection

This rod is used for tubes, headers and piping in 1Cr-0.5Mo and 1.25Cr-0.5Mo grades such as ASTM A335 P11 and P12 in boilers and refinery heaters. For 2.25Cr-1Mo grades like P22, use . For carbon steel root runs on mixed systems, is the carbon-steel rod. The creep and toughness results above apply to the tempered condition; the data sheet states that as-welded use is possible only under certain conditions, so confirm with the specification.

Related Böhler TIG rod AWS / EN ISO class Typical use
EMK 6 ER70S-6 / W 3Si1 Carbon steel boiler, vessel and structural joints
ER 70 S-2 ER70S-2 Single-pass work on rusty or rimmed mild steel
Union ER 90S-B3 ER90S-B3 / W CrMo2Si 2.25Cr-1Mo creep-resistant steel

Handling and what to confirm

Chrome-moly rods must never be mixed with carbon steel rods, so keep them in the original box and check the rod marking before use. Preheat, interpass control and PWHT are specified by the code for the base metal; the values on the data sheet are a general range, not a substitute for the WPS. When ordering, confirm rod diameter and length (the data sheet lists both 39 in. and 36 in. lengths), the pack weight and the certificate level, and tell us the base metal so the pairing can be checked.

Documents and quotation

The Böhler Welding data sheet for Union ER 80S-B2 (GTAW, US edition) is attached. See the TIG Welding Wire category for other rods. For a quotation, send diameter, pack size, quantity and certificate requirements, and confirm base metal and PWHT.

Datasheets & Documents
  • PDF Datasheet Böhler Welding Union ER 80S-B2 GTAW product data sheet (US edition) Download
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About brand

Böhler Welding is the welding consumables brand of voestalpine Böhler Welding, part of the voestalpine group, with a portfolio that covers stick electrodes, TIG rods, solid wires, gas-shielded and self-shielded flux-cored wires and submerged-arc wires and fluxes. The company states more than 100 years of experience. Seven Star LLC, an independent supplier in Muscat, lists Böhler Welding consumables and welding machines, including pipeline electrodes, and sources Böhler Welding consumables for fabricators and pipeline contractors.

Böhler Welding product groups

Beyond the consumables above, Böhler Welding lists strip cladding, wire arc additive manufacturing, metal powders, arc spraying cored wires, ceramic weld backing, brazing consumables and welding automation such as orbital welding and collaborative robots. The pipeline range includes cellulosic FOX CEL electrodes and basic vertical-down FOX BVD electrodes for large-diameter line pipe.

Ordering Böhler Welding consumables: what we need

Give the product name, the AWS or EN classification, the diameter and length, and the packaging you need. For pipeline electrodes also state the pipe grade, wall thickness, welding position and whether sour-service test values are required, because the Böhler Welding data sheets note that some test values are available on request.

Frequently Asked Questions

What is the classification of Union ER 80S-B2?
AWS A5.28 ER80S-B2 and EN ISO 21952-B 1CM.
What weld metal does it deposit?
1.25 % Cr - 0.5 % Mo bainitic creep-resistant weld metal.
What X-factor does it meet?
Bruscato X-factor of 15 ppm or less.
What preheat and PWHT does the data sheet mention?
Preheat about 200 to 500 °F; common PWHT at 1275 °F ± 25.
Which polarity does it use?
DC- with shielding gas I1-3.