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Hilti HIT-RE 500 V4 Epoxy Injection Mortar

Description

The Hilti HIT-RE 500 V4 is a two-component epoxy injection mortar supplied in 330, 500 and 1400 ml foil packs for heavy-duty anchoring and post-installed reinforcing-bar connections in concrete. Hilti describes it as its ultimate-performance epoxy, with ETA assessment for anchors including seismic C1 and C2, ETA for rebar including fire and seismic, and design data for 50, 100 and 120 year working life.

Epoxy anchoring for structural and difficult conditions

Applications listed by Hilti are structural rebar connections such as slab extensions, wall and column connections, stairs and foundations; renovation, retrofitting and re-strengthening of buildings, bridges and civil works; structural steel connections; and baseplates in cracked concrete and seismic conditions. The page also lists structural timber connections and fastening in natural stone.

Hilti states that the mortar works in diamond-cored, wet or underwater holes depending on rod specification and approvals, in very deep injections and large diameters, and at base-material temperatures down to -5 deg C. It is the first epoxy mortar qualified to EAD 332402-00-0601 for concrete-to-concrete connections, which permits end anchorages with an acting moment to be designed under TR 069 for fire requirements up to 240 minutes. The mortar is styrene-free and Hilti calls it odourless.

Technical specifications

Parameter Specification
Product type Two-component epoxy injection mortar, styrene-free
Packs 330, 500 and 1400 ml foil packs; Hilti UAE item 2287554 is 500 ml with one mixer and one extension
Base material Cracked and non-cracked concrete C20/25 to C50/60; dry, water-saturated, water-filled and diamond-cored holes per approval
Elements HAS, HAS-U threaded rod M8 to M39 (HDG, A4, HCR variants); HIS-N, HIS-RN sleeve M8 to M20; rebar 8 to 40 mm
Approvals listed ETA-20/0541 (50 and 100 years) and ETA-25/0752 (120 years): static, seismic, fire; BZS D 21-602 shockproof fastenings in civil defence; Hilti technical data for M33 to M39 and under-water use
Installation temperature -5 to +40 deg C; minimum foil pack temperature +5 deg C
Base-material temperature ranges I: -40 to +40 deg C; II: -40 to +55 deg C; III: -40 to +75 deg C
Storage and transport 5 to 25 deg C
Drill bit for rod M8 to M39 10, 12, 14, 18, 22, 28, 30, 35, 37, 40, 42 mm
Embedment for rod M8 to M39 60 mm minimum up to 780 mm maximum depending on size
Maximum torque, rod M8 to M39 10 Nm (M8) up to 390 Nm (M39)
Dispensers named HDM, HDE 500-22, HDE 500-A12; HIT-P8000D for the 1400 ml pack

Working and curing times for HIT-RE 500 V4

Base material temperature Maximum working time Minimum curing time
-5 to -1 deg C 2 h 168 h
-1 to 4 deg C 2 h 48 h
4 to 9 deg C 2 h 24 h
9 to 14 deg C 1.5 h 16 h
14 to 19 deg C 1 h 12 h
19 to 24 deg C 30 min 7 h
24 to 29 deg C 20 min 6 h
29 to 34 deg C 15 min 5 h
34 to 39 deg C 12 min 4.5 h
39 to 40 deg C 10 min 4 h

The datasheet curing times are for dry base material; in wet base material they must be doubled. Epoxy cures more slowly than the hybrid mortars, so plan loading dates on the curing column, particularly in cooler concrete.

Selection and ordering checks

Confirm the element, diameter and embedment, the concrete condition, the hole preparation method and the approval required by the specifier; design baseplate connections in Hilti PROFIS Engineering and rebar connections in PROFIS Rebar. For faster curing in lighter applications compare HIT-HY 200-R V3 and HIT-HY 170. Ask for the exact pack size and dispenser on the Hilti product page, because the 1400 ml pack needs the HIT-P8000D dispenser.

Related Hilti products: Hilti HIT-HY 170 Hybrid Injection Mortar, Hilti HIT-HY 200-R V3 Injectable Hybrid Mortar, Hilti HIT-HY 270 Hybrid Mortar for Masonry, Hilti TE 1000-AVR TE-S Electric Demolition Hammer, Hilti TE 3000-AVR Heavy-Duty Electric Jackhammer and Hilti HSL4 Heavy-Duty Expansion Anchor M8-M24.

Documents and quotation

For a quotation on the HIT-RE 500 V4, send Seven Star LLC the exact model, quantity and delivery point in Oman or elsewhere in the GCC. Seven Star LLC is an independent supplier based in Muscat and does not hold any manufacturer status for Hilti. The Hilti technical datasheet for the steel-to-concrete application (update Feb-26) is attached as a manufacturer PDF. Current item numbers, pack sizes and availability should be read from the Hilti product page. Related Hilti items sit in the Material Handling & Lifting Equipment category.

Datasheets & Documents
  • PDF Datasheet Hilti HIT-RE 500 V4 technical datasheet, steel-to-concrete (manufacturer PDF, Feb-26) Download
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About brand

Hilti is the Liechtenstein construction technology company for fastening, anchoring, firestop, installation and power tool systems. The brothers Martin and Eugen Hilti opened a small mechanical workshop in Schaan, Liechtenstein, in 1941, and the company turned to fastening technology after Martin Hilti acquired a fastening patent in 1948. Hilti is still headquartered in Schaan and controlled by the Martin Hilti Family Trust, created in 1980.

Seven Star LLC is an independent supplier in Muscat. We list Hilti power tools and firestop products, each with the manufacturer operating instructions, for contractors and maintenance teams in Oman and the GCC.

Hilti company profile

Founded 1941, Schaan, Liechtenstein
Founders Martin Hilti and Eugen Hilti
Headquarters Schaan, Liechtenstein
Ownership Controlled by the Martin Hilti Family Trust (created 1980)
Product families DX powder-actuated and BX battery fastening tools, stud fusion systems, mechanical and chemical anchors, CP and CFS firestop sealants and systems, MQ and MI installation channels, cordless power tools and measuring tools

Milestones

  • 1941: Martin and Eugen Hilti open a mechanical workshop in Schaan.
  • 1948: Martin Hilti acquires a patent for fastening technology.
  • 1952: The first international sales cooperation is agreed, in Italy.
  • 1957: The DX 100 powder-actuated tool is introduced, which Hilti describes as the world's first.
  • 1980: The Hilti family creates the Martin Hilti Family Trust.

Hilti product series

The power tools listed here include SDS Plus and SDS Max rotary and combihammers (TE 8-22, TE 70-22, TE 70-ATC/AVR), demolition hammers and breakers (TE 1000-AVR, TE 2000-22, TE 3000-AVR), angle grinders from 125 to 230 mm (AG 125-13S, AG 230-24D, AG 4D-22, AG 30D-22), cordless impact wrenches (SIW 6AT-22, SIW 10-22, SIW 20-22), the SF 30M-22 magnetic drill press, the SF 6H-22 hammer drill driver and the SC 6ML-22 metal-cutting circular saw. Many of the cordless models run on the 22 V Nuron battery platform.

Firestop products such as the CP 601S silicone sealant and CP 606 acrylic sealant seal penetrations and joints in fire-rated walls and floors.

Where Hilti tools are used

Drilling and anchoring in concrete, demolition and chiselling, steel fabrication and erection, bolting on structures and pipe supports, mechanical and electrical installation work and passive fire protection in buildings and industrial plants.

Hilti products we list

Family Examples
Material Handling & Lifting Equipment AG 125-13S 125 mm Angle Grinder, AG 230-24D 230 mm Angle Grinder, AG 30D-22 Cordless 230 mm Angle Grinder, AG 4D-22 Cordless 125 mm Angle Grinder, DX 351-BTG Powder-Actuated Tool for X-BT Studs, FX 3-A Cordless Stud Fusion Unit for F-BT, SC 6ML-22 Cordless Circular Saw for Metal, SF 30M-22 Cordless Magnetic Drill Press and 10 more
Fire Fighting CP 601S Firestop Silicone Sealant (CFS-S SIL), CP 606 Firestop Acrylic Sealant (CFS-S ACR)

Ordering Hilti products: what we need

Give the tool designation and, if available, the item number. For cordless tools state whether you need the bare tool or a kit with batteries and charger; for corded tools give the supply voltage and plug type. For firestop products give the product, colour, cartridge size and quantity, and the fire rating or approval the project requires.

Facts checked against Hilti's published company history, October 2026.

FAQ

Questions about the Hilti HIT-RE 500 V4 Epoxy Injection Mortar

Answers from our engineering team on installation, compatibility and integration.

01What is HIT-RE 500 V4?
A two-component epoxy injection mortar from Hilti for rebar connections and heavy-duty anchoring in concrete.
02Which pack sizes does the datasheet list?
330, 500 and 1400 ml foil packs.
03What installation temperature range applies?
-5 to +40 deg C, with a minimum foil pack temperature of +5 deg C.
04How long is the working time at 19 to 24 deg C?
The datasheet gives 30 minutes working time and 7 hours minimum curing time in dry base material.
05Which loads are covered by the approvals?
ETA-20/0541 and ETA-25/0752 cover static and quasi-static, seismic and fire loading for anchors and rebar as listed.