Brand:

Cortem GRDE-4200 Ex Electronic Earthing System for Loading Bays

Description

Electronic static earthing control for tanker and rail loading in Ex areas

The Cortem GRDE-4200 is an electronic earthing system that prevents static-electricity ignition when trucks or trains load and unload liquids and dry materials. During the whole transfer it checks that the equipotential bond is maintained through an earthing clamp. A protection circuit measures the connection resistance and compares it with the set parameter. If the value is inside the preset range the circuit between the two equipotential systems is closed; otherwise the operating consent to the loading pump is removed and the loading valve is closed.

The unit combines a Cortem Ex eb / tb enclosure, the certified grounding control logic LCZ-4200 and Ex eb / tb selectors and LED indicators. It can be supplied with one or two earthing clamps for connection to tank trucks or other metal parts. The cover of the datasheet states SIL certified level 2, with LED indicators, a control lever and an 8 m connection cable.

Technical specifications of the GRDE-4200

Parameter Specification
Manufacturer Cortem S.p.A., Italy
Classification Group II, category 2GD; Zones 1, 2, 21, 22
Marking II 2GD Ex db eb mb [ia Ga] IIC T.. Gb; Ex tb [ia Da] IIIC T..°C Da, IP66
Certificates ATEX CML 20 ATEX 3235X; IECEx CML 20.0144X; UKEX available
Temperature class and ambient 85 °C (T6): -40 to +50 °C; 85 °C (T5): -40 to +60 °C
Degree of protection IP66; impact rating IK10
Enclosure Low-copper aluminium alloy (GRDE-4200) or black antistatic polyester resin (code ending P); polyester RAL 7035 coating on aluminium; AISI 316L body on special request
Earthing clamp Bipolar plier in cast aluminium, neoprene handles, steel-tipped auto-releasing jaws, 16 mm opening
Spiral cable Yellow oil and chemical resistant rubber, 8 m extended
Relay contacts Start or stop pump contacts 240 Vac, 5 A
Power consumption 6 W (one plier); 12 W (two pliers)
Rated frequency 50-60 Hz (12 V and 24 V versions: 0-50-60 Hz)
Cable entries 20.5 mm; NAV20IB gland spare for cable range 6.5 to 14 mm
Standards EN 60079-0, -1, -7, -11, -18, -31 and EN 60529; IEC 60079 series; Directive 2014/34/EU

Selection: codes, voltages and weights

The code identifies the number of clamps, the enclosure material and the supply voltage. The aluminium versions weigh 3.25 kg with one clamp and 6.45 kg with two; the polyester versions weigh 2.80 kg and 5.65 kg.

Codes Version Supply Weight
GRDE-4200 / -12 / -24 / -110 One clamp, aluminium 220-240 Vac / 12 Vac-dc / 24 Vac-dc / 110 Vac 3.25 kg
GRDE-4200-P / -P-12 / -P-24 / -P-110 One clamp, polyester 220-240 Vac / 12 Vac-dc / 24 Vac-dc / 110 Vac 2.80 kg
GRDE-4200-2 / -2-12 / -2-24 / -2-110 Two clamps, aluminium 220-240 Vac / 12 Vac-dc / 24 Vac-dc / 110 Vac 6.45 kg
GRDE-4200-2P / -2P-12 / -2P-24 / -2P-110 Two clamps, polyester 220-240 Vac / 12 Vac-dc / 24 Vac-dc / 110 Vac 5.65 kg

Spare parts listed by Cortem include the LCZ-4200 monitoring logic (with /12, /24 and /110 variants), the PZCC-4209 earthing plier, the 20CE063 yellow cable (8 m), red and green multi-LED indicators for 12 V and the M-0604/2R special switch.

Where the system is used and what to confirm

Typical locations are tanker loading bays, jetties for oil, methane or gas tankers and silos transferring liquid or solid products. Poorly conductive solvents in plastic pipes, high flow rates and air bubbles increase charging, and an earth connection alone does not prevent sparks. The datasheet shows the system with an earthing clamp, ground bar type BTM and earth electrode type TZ.

Before ordering, confirm the supply voltage, one or two clamps, the enclosure material for the corrosion level of the site, the signal wiring to the pump starter and the loading valve, and the required certificate (ATEX, IECEx or UKEX).

Documents and quotation

The attached document is the Cortem GRDE-4200 datasheet (catalogue pages D.1-D.8, edition 2026) with certification data, selection tables and spare parts.

For a quotation, send the model code, voltage, zone and gas or dust group, cable entry details and quantity. See Automation Accessories for related hazardous-area equipment. Related hazardous-area equipment: Cortem EJBX stainless steel junction boxes.

Datasheets & Documents
  • PDF Datasheet Cortem GRDE-4200 electronic earthing system datasheet (ED.2026) Download
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About brand

Cortem is an Italian manufacturer of electrical equipment for environments with a risk of explosion and fire. Cortem S.p.A., the main company of Cortem Group, was founded in 1968 in Villesse, Italy, and the group today supplies industrial plants, offshore platforms, refineries and shipyards with certified products for hazardous areas.

Explosion-protected product range

The catalogue covers junction boxes in aluminium, stainless steel and GRP, control and command stations, metal cable glands and connectors, plugs and sockets, LED floodlights, linear and high-bay luminaires, hand lamps, signalling and obstruction lights, and weatherproof series equipment. Products are certified to ATEX and IECEx, with UKEX and other schemes available according to the model.

Applications and documentation

Typical sectors named by the company include oil and gas, chemical and pharmaceutical plants, mining, shipbuilding and traditional and green energy. Each product family has a datasheet with the marking, zones, temperature classes and certificate numbers, so the equipment can be matched to a hazardous area classification before ordering.

Sourcing through Seven Star LLC

Seven Star LLC supplies Cortem products to customers in Oman and the GCC and quotes against the model code, zone and certificate requirement.

Frequently Asked Questions

What does the GRDE-4200 do?
It checks the earthing clamp resistance during loading and enables the pump only while the bond is inside the preset range.
Is it for gas and dust?
Yes. It is marked for Zones 1 and 2 (gas) and Zones 21 and 22 (dust) with Ex eb, Ex tb and an Ex ia clamp circuit.
Can it connect two vehicles at once?
Yes, versions with two earthing clamps are listed, with codes containing -2.
Which supply voltages exist?
220-240 Vac, 110 Vac, 24 Vac/dc and 12 Vac/dc, with aluminium or polyester enclosure.
How long is the clamp cable?
The yellow spiral cable is 8 m when extended.