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Hydac DF and DFF High-Pressure Inline Filter, up to 420 bar

Description

Pressure filtration for hydraulic lines up to 420 bar

The Hydac DF is an inline pressure filter that protects valves, servo valves and pumps downstream of the pump. The head is ductile iron (EN-GJS 400-15) with a screw-in steel bowl. The DFF variant is built for oil flow in both directions, so it can sit in a line where the flow reverses, for example between a pump-motor unit and the valve block.

Thirteen element sizes are listed, DF 30 up to DF 1500, with a nominal pressure of 420 bar and a maximum flow of 960 l/min for the series. The larger bodies use a two-piece bowl, and some sizes allow the element to be removed from above, which matters where there is little room under the filter.

Technical specifications

Parameter Specification
Series DF (flow in one direction) and DFF (flow in both directions)
Sizes 30, 60, 110, 140, 160, 240, 280, 330, 500, 660, 990, 1320, 1500
Nominal pressure 420 bar
Maximum flow rate 960 l/min (series)
Temperature range -30 °C to +100 °C; -30 °C to -10 °C limited to 210 bar
Filter head material EN-GJS 400-15
Filter bowl material Steel
Clogging indicator Type VD; response pressure 5.0 bar (DFF: 8.0 bar)
Bypass (optional) Cracking pressure 6.0 bar; not possible for DFF 1500
Fatigue strength DF 30 to 1320: 2,000,000 load reversals at nominal pressure; DF 1500: 3,000,000 at 280 bar and 300,000 at 420 bar
Element materials SUSTAINMICRON (SN), Betamicron (BH/HC), stainless steel wire mesh (W, W/HC)
Filtration ratings SN and BH/HC: 3, 5, 10, 20 µm; wire mesh: 25, 50, 100, 200 µm
Collapse pressure SN 20 bar; BH4HC 170 bar; wire mesh 20 bar
Connections G1/2 to G2 threads and SAE DN 20, DN 32 and DN 50 flanges, depending on size
Seals NBR (FKM optional)
Installation Inline, with or without reversible oil flow

Ordering code and housing variants

The example code in the datasheet is DF SN 1500 T L L 10 D 1 .X /-L24. After the series and element material come the size, the pressure letter (T = 420 bar), an optional head form (L means L-shaped flow, only DF/DFF 1500), the connection letter and the filtration rating. The clogging indicator letter then selects the plug (A), visual (B), manual-reset visual (BM), electrical (C), visual and electrical (D), or the LE and LZ versions with electrical switching at 100 percent, or at 75 and 100 percent, of the response pressure.

The type code gives the bowl design: 1 is a one-piece bowl up to size 660, 2 is a two-piece bowl from 660 upward, and 3 is a top-removable element for sizes 330 to 1320. Supplementary details cover FKM seals (V), a response pressure (A2 for 2 bar), a bypass cracking pressure (B6 for 6 bar), a pressure-relief and drain plug (SO184, for the 330 series and above), HFA or HFC suitability (W), lamp voltages and low-current versions for PLC or ATEX use (SO135).

The spare element is coded in the same way, for instance 0067 D 010 SN.

Fluids and installation notes

Mineral hydraulic oils HL to HVLP, lubrication oils, compressor oils and flame-retardant fluids HFA to HFD are listed as compatible. Readily biodegradable fluids (HETG, HEES, HEPG) are possible only with FKM seals. Fluids with a water content above 50 percent are available on request.

Earth the housing, for example through the pipework, and de-energise the system before pulling an electrical indicator connector. Confirm flow direction (DF or DFF), connection type and the cracking pressure of any bypass before you order, because those cannot be changed on the installed filter.

Documents and quotation

The manufacturer’s datasheet (EN 7.501.22/09.25) is attached. Please provide the full code, the micron rating and the system pressure. Related: filter housings and the Hydac RFM return line filter.

Datasheets & Documents
  • PDF Datasheet Hydac DF/DFF high-pressure inline filter datasheet (EN 7.501.22/09.25) Download
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About brand

Hydraulic power units around the world carry Hydac parts: accumulators, filters, coolers, valves and the sensors that watch pressure and temperature. The company was founded in 1963 in Sulzbach/Saar, Germany. Seven Star LLC lists Hydac SB330 bladder accumulators, RFM return line filters and the EDS 3400 and ETS 1700 electronic switches, and sources Hydac spare parts for plants in Oman and the GCC.

Hydac product families

Hydac groups its program into hydraulics and filtration (filters, accumulators, sensors and measurement), control technology (valves, control blocks, ball valves), thermal management (air and fluid coolers) and drive technology (pumps, motors, cylinders). The four listed products come from the first group and are common on lube oil skids, presses, turbine control units and mobile machines.

Ordering Hydac parts: what we need

  • Accumulators: full model code, volume, pressure rating, bladder material and the approval required
  • Filters and elements: housing code, element code, micron rating and clogging indicator type
  • EDS and ETS switches: full code with range, output version and connector

A nameplate photo covers most of this.

Frequently Asked Questions

What is the nominal pressure of the DF?
420 bar. At -30 to -10 °C the datasheet limits the pressure to 210 bar.
What is the difference between DF and DFF?
DFF is suitable for flow in both directions. DF filters in one direction only.
Can the element be removed from above?
Yes, with type code 3.X, which is listed for DF 330 to 1320.
Which element materials can be ordered?
SUSTAINMICRON, Betamicron BH/HC and stainless steel wire mesh in the ratings listed in the datasheet.
Is a bypass valve included?
The standard version has no bypass. A bypass with a 6.0 bar cracking pressure is an option, except on DFF 1500.