Brand:

Bernard W-Gun Water-Cooled Semi-Automatic MIG Gun 600 A

Description

A 600 A water-cooled MIG gun for heavy fabrication

The Bernard W-Gun is a semi-automatic water-cooled MIG gun with a duty cycle rating of 100 % at 600 A with mixed gas. Bernard lists it for heavy equipment, oil and gas and general manufacturing and fabrication, for MIG (GMAW) welding with wire from 0.035 to 3/32 in (0.8 to 2.4 mm). It is offered in 600 A models with cable lengths between 8 and 25 ft.

Bernard describes a flexible cable assembly with reinforced synthetic rubber hoses that prevent water leakage, increase water flow and reduce gas leakage, a rear housing with water cable strain relief, and a water block with interchangeable power pins and trigger leads so the gun can be connected to wire feeders and machines from major manufacturers.

Technical specifications

Parameter Specification
Manufacturer Bernard (ITW Welding)
Model W-Gun semi-automatic water-cooled MIG gun
Process MIG (GMAW)
Rated output 600 A
Duty cycle 100 % at 600 A with mixed gas
Wire size 0.035 to 3/32 in (0.8 to 2.4 mm)
Cable lengths (ordering codes) 10, 15, 20 and 25 ft; cable components listed from 8 to 25 ft
Consumable series AccuLock R or Centerfire
Contact tips, AccuLock R 0.023 to 3/32 in (0.6 to 2.4 mm) copper tips; aluminium tips 0.035, 3/64 and 1/16 in
Contact tips, Centerfire 0.023 to 3/32 in (0.6 to 2.4 mm)
Diffusers and nozzles Water-cooled diffusers (D-ATSH-AW2 AccuLock R, DW-1 Centerfire); water-cooled nozzles with 1/8 in recess (5627, NW-3418C) or 1/4 in recess (NW-3414C)
Neck options Short, medium and long necks in 30, 45 and 60 degree bends, plus 180 degree necks (WC2T series)
Handle and trigger options Standard, locking, dual pull and dual schedule triggers; handle kits 1880198 and DSA-1
Power pins Bernard, Euro, Lincoln, Miller, Tweco #4
Liners Rear load liners; E-Z Feed liner technology standard with AccuLock R
Water cooler hookup kits WC2HK-1 (two 15 ft hoses), WC2HK-2 (30 ft hoses), WC2HK-3 (3 ft hoses)
Spec sheet Index No. WGUN/1.8, issued September 2025

How the ordering code works

The spec sheet builds the model number from a sequence of choices: amperage (W60), cable length (10, 15, 20 or 25 ft), handle and trigger option (standard, locking, dual pull or dual schedule), neck option (short, medium or long, at 30, 45, 60 or 180 degrees), contact tip series (AccuLock R or Centerfire), wire size and power pin. The sample code W60 15 A I 4 C M reads as a 600 A gun with a 15 ft cable, standard trigger, medium 45 degree neck, AccuLock R tip for 0.035 in wire and a Miller power pin. Always confirm the final code against the current Bernard configurator before ordering.

Choosing neck, trigger and consumables

Neck length and bend decide whether the nozzle reaches the joint without twisting the cable. Short 30 or 45 degree necks suit open joints, while medium and long necks and 60 or 180 degree bends help with restricted access. A dual schedule switch is offered where the operator needs to change between two preset settings. AccuLock R consumables offer expanded contact tip options, including aluminium-specific tips, while Centerfire consumables are the established alternative. The gun needs a water cooler and a hookup kit sized to the cable length.

Documents and quotation

The attached Bernard gives the ordering information and parts listed on this page. For a quotation please send the model, amperage, cable length, neck and handle options, the wire type and diameter, the consumable series and the feeder connection you need. Related products are listed under TIG torches and MIG guns.

Datasheets & Documents
  • PDF Datasheet Bernard W-Gun spec sheet (EN) Download
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About brand

Bernard is a manufacturer of semi-automatic MIG welding guns and consumables, based in Beecher, Illinois. Arthur A. Bernard founded the company in 1947 as Engineered Welding Products in Chicago, and it took the name Bernard Welding in 1963; it is now part of ITW Welding. Seven Star LLC, an independent supplier in Muscat, lists Bernard MIG guns and sources Bernard guns and consumables for fabricators and pipe welding contractors.

Bernard product groups

The range covers semi-automatic air-cooled guns such as BTB, TGX, S-Gun and PipeWorx, water-cooled T-Gun and W-Gun models, fume extraction guns, the IronPro self-shielded flux-cored gun, and the AccuLock, Centerfire and TOUGH LOCK consumables, liners and necks that go with them. Bernard lists offshore oil and gas, construction and infrastructure, heavy equipment, rail and ship among the industries it serves.

Ordering Bernard guns: what we need

Give the gun model, amperage, cable length, handle and neck style, wire type and diameter, and the feeder connection. For consumables state the consumable family, such as AccuLock S or Centerfire, and the contact tip and nozzle sizes.

Frequently Asked Questions

What is the Bernard W-Gun?
A semi-automatic water-cooled MIG gun rated at 600 A and 100 % duty with mixed gas.
What wire sizes does it use?
From 0.035 to 3/32 in (0.8 to 2.4 mm).
What cable lengths are listed?
Ordering codes cover 10, 15, 20 and 25 ft, and cable parts are listed from 8 ft.
Which consumables can it use?
AccuLock R or Centerfire consumables.
Which power pins are available?
Bernard, Euro, Lincoln, Miller and Tweco #4 power pins are listed.