HYTORC VERSA Hydraulic Torque Wrench

Name: HYTORC VERSA Hydraulic Torque Wrench – Datasheet & Quote
Brand: HYTORC
SKU: VERSA

The HYTORC VERSA is the economical low-clearance hydraulic torque wrench in the HYTORC lineup: a hex-cassette style tool with a three-moving-part design, a continuous slim profile and a 360 degree uniswivel for the hose. The cut sheet describes it as the ideal tool for low-clearance jobs that need high torque and repeatable results, and as the most economical solution for bolting needs. The model range runs from VERSA-1 to VERSA-30, covering 203 to 49051 Nm.

Why choose a low-clearance cassette wrench

When the radius from the hex corner to the nearest obstruction is small, a square-drive wrench cannot be used. The VERSA keeps the same profile from the powerhead to the hex link, so the whole tool fits into narrow gaps, for example between flange bolts on closely spaced pipework, around heat-exchanger channel covers and in subsea or splash-zone structures. The manufacturer notes that the tool is subsea safe, and its simple three-part mechanism means fewer seals and parts to repair, which keeps operating cost down. Interchangeable hex links let the same powerhead cover several nut sizes. The manufacturer states the VERSA has been trusted worldwide for over 30 years, and the same cassette principle is used across the line, so operators who know one size can use the others without retraining. Torque is generated by hydraulic pressure acting on the piston, which means accuracy depends on the pump gauge, the hose condition and the calibration of the individual tool, and the supplied torque chart should be read at the working pressure.

Technical specifications

Parameter	Specification
Product	VERSA low-clearance hydraulic torque wrench
Models	VERSA-1, -2, -4, -8, -14, -20, -30
Torque range	203 – 49051 Nm (150 – 36,200 ft-lbs)
Weight with powerhead	1.27 – 21.23 kg (2.80 – 46.71 lbs)
Height	87 – 278 mm (3.42 – 10.95 in)
Length	107 – 353 mm (4.23 – 13.89 in)
Design	Three moving parts, continuous slim profile through powerhead and hex link
Hose connection	360 degree uniswivel
Environment	Described by the manufacturer as subsea safe
Links	Interchangeable hex links; VERSA-2 uses links 1-6 and 7-8 per the product page
Documents	Cut sheet, operations manual and torque charts on the manufacturer site

Model range and dimensions

The table is taken from the manufacturer cut sheet. Torque values for VERSA-20 and VERSA-30 are marked on the product page as estimates because of individualized calibration, so ask for the calibration data when selecting these two sizes.

Model	Height (mm)	Link width (mm)	Length (mm)	Weight (kg)	Torque (Nm)	Torque (ft-lbs)
VERSA-1	87	24	107	1.27	203-1423	150-1,050
VERSA-2	95	29	136	1.48	354-2602	261-1,920
VERSA-4	140	38	180	3.34	886-6102	654-4,503
VERSA-8	166	48	218	5.39	1829-12195	1,350-9,000
VERSA-14	204	60	267	8.75	2911-20098	2,148-14,832
VERSA-20	225	73	278	11.10	4184-29076	3,088-21,458
VERSA-30	278	76	353	21.23	6911-49051	5,100-36,200

Selection guidance

Work from the nut across-flats size first: the link must fit the hex, and the link determines the available torque inside the model range. Then check the clearance: height and link width must pass through the available gap, and the distance from the hex corner is the controlling dimension. For repeated jobs on the same joint size, an integrated reaction washer system can avoid reaction arm fixtures. The VERSA has no cycle counter or auto-release feature, which are found on the MXT+, so it suits general maintenance rather than data-driven bolting programs. Pump and hose set are separate items.

How the HYTORC VERSA works

Oil pressure from a pump moves a piston in the powerhead. The piston pushes a drive plate that turns a hex link around the nut. A reaction arm rests against a nearby part and takes the counter force. The torque follows the oil pressure, so it can be set from the pump gauge.

Where the VERSA is used

Flange bolts on closely spaced pipework
Heat-exchanger channel covers
Subsea and splash-zone structures
Low-clearance bolting jobs
Maintenance shutdowns

Selection checklist for the VERSA

Torque needed in Nm
Nut size across the flats
Radius from the nut to the obstruction
Tool size from VERSA-1 to VERSA-30
Hex links needed
Pump and hose
Tool weight
Torque chart

Installation, commissioning and maintenance notes for the VERSA

Fit the hex link on the powerhead and slide it onto the nut. Set the reaction arm against a firm surface. Connect the hose to the uniswivel. Raise the pressure to the value in the torque chart. Keep the hoses and the tool clean and have the tool calibrated at regular intervals.

Requesting a quotation for the HYTORC VERSA

Please send the torque, the nut sizes and the tool size needed. Seven Star LLC serves industrial customers in Oman and the GCC and replies with a quotation based on the information provided.

VERSA torque range

The torque runs from 203 to 49051 Nm.

VERSA torque in ft-lbs

The same range is 150 to 36,200 ft-lbs.

VERSA models

The models are VERSA-1, -2, -4, -8, -14, -20 and -30.

VERSA tool weight

The weight with the powerhead is 1.27 to 21.23 kg.

VERSA tool height

The height runs from 87 to 278 mm.

VERSA tool length

The length runs from 107 to 353 mm.

VERSA hose connection

The hose connection is a 360 degree uniswivel.

VERSA three-part design

The tool has three moving parts and a continuous slim profile.

VERSA interchangeable links

Interchangeable hex links let one powerhead fit several nut sizes.

VERSA subsea use

The maker describes the tool as subsea safe.

Tool records for the VERSA

Record the tool size, the hex links in use and the date of each calibration.

Choosing the right VERSA size

Choose the size so that the torque needed falls inside the middle of the range of the tool.

Documents and quotation

The VERSA cut sheet is attached. Before ordering, please confirm the hex sizes, the target torque, the clearance drawing, the hose length and the calibration certificate required. See related equipment in Material Handling and Lifting Equipment; Seven Star LLC is an independent supplier and quotes on request.

Specifying bolting equipment

Choose a tool by bolt size, required torque range, access clearance and the power source available on site. Each model page lists the published torque ranges and links to the manufacturer cut sheet where one exists. Seven Star LLC supplies HYTORC equipment against a stated torque range, drive size and power supply, and quotes after the bolting requirement is confirmed.

HYTORC publishes torque charts, manuals and cut sheets for each tool family, so the joint calculation can be checked against the manufacturer data before an order is placed.

Frequently Asked Questions