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Systech ZR810 Zirconia Oxygen Analyzer — O2 in Nitrogen, 0-10/0-100ppm & 0-10% O2

Description

Overview

The Systech ZR810 Zirconia Oxygen Analyzer, configured here for oxygen measurement in nitrogen gas streams and waste nitrogen lines, is a panel-mounted, continuous process oxygen analyzer built around Systech’s precision zirconium dioxide (ZrO2) electrochemical sensor. This configuration covers trace-to-percent oxygen detection with three switchable ranges — 0–10 ppm, 0–100 ppm, and 0–10% O2 in N2 — making it suited to nitrogen purity verification and waste-nitrogen monitoring in industrial gas, electronics, and inert-atmosphere processing facilities. Seven Star LLC supplies the Systech ZR810 to laboratories, gas plants, and process facilities across Oman and the GCC needing dependable, fast-responding oxygen measurement on nitrogen service.

Nitrogen used for blanketing, purging, or inerting is only as good as its oxygen content allows. Even small oxygen ingress into a nitrogen supply can compromise inert atmosphere processes such as soldering, heat treatment, or product blanketing, leading to oxidation defects, contamination, or safety risk. The ZR810’s zirconia sensor technology, shared across Systech’s ZR800 analyzer series, is engineered specifically to catch this kind of oxygen ingress quickly and reliably, with a local panel-mounted indicator giving operators an immediate, on-the-spot reading.

Operating Principle

The Systech ZR810 uses a high-purity, high-density stabilized zirconia ceramic sensing cell operating at high temperature, where the zirconia electrolyte becomes conductive to oxygen ions. A reference gas on one side of the cell and the sample nitrogen stream on the other create an oxygen partial-pressure differential across the cell; this differential drives oxygen ion migration through the zirconia lattice, generating a DC voltage proportional to the oxygen concentration ratio. A high-speed microprocessor linearizes this logarithmic cell output into a direct, stable digital reading on the analyzer’s local indicator, with a 4–20 mA output available for integration into a plant control or monitoring system. The ZR800 platform this ZR810 configuration is built on delivers a response time of 90% of a step change within approximately 5 seconds, among the fastest available in zirconia-based oxygen analysis.

Engineering Design

Built for continuous industrial duty, the Systech ZR810 is offered in panel-mount, bench-top, and wall-mount configurations, with this unit specified as panel-mounted for integration into a control cabinet or local instrument panel alongside a 110 VAC, 50 Hz power supply. The instrument’s microprocessor-controlled menu interface allows operators to configure alarm setpoints, calibration intervals, and output scaling to match a specific nitrogen monitoring application without specialist analytical training. The zirconia sensor itself is a low-maintenance, durable component designed for long service life under continuous exposure to nitrogen and waste-nitrogen gas streams, and the instrument carries an IP66 rating, making it dust-tight and weather-resistant for installation in demanding industrial gas-handling areas.

Key Features

Configured specifically for oxygen-in-nitrogen service, this ZR810 combines Systech’s proven zirconia sensor platform with the range flexibility and local readout that nitrogen purity monitoring applications require.

  • Precision zirconium dioxide (ZrO2) zirconia sensor cell for accurate, stable oxygen detection
  • Switchable measurement ranges: 0–10 ppm, 0–100 ppm, and 0–10% O2 in N2
  • Response time of 90% of step change within approximately 5 seconds
  • Local panel-mounted digital indicator for immediate on-site oxygen readings
  • 110 VAC, 50 Hz power supply with 4–20 mA output for control system integration
  • ±1% of full-scale accuracy across the selected measurement range
  • IP66-rated enclosure suited to demanding industrial gas-handling environments

Applications

The Systech ZR810 configured for O2 in N2 is used for nitrogen gas purity verification at the point of use, waste-nitrogen line monitoring in industrial gas production and distribution, inert-atmosphere blanketing verification in chemical and petrochemical storage, nitrogen purge quality checks ahead of vessel entry or maintenance, and process nitrogen quality assurance in electronics, semiconductor, food packaging, and metal heat-treatment facilities where oxygen ingress into the nitrogen supply directly affects product quality or process safety.

Technical Specifications

ManufacturerSystech (Industrial Physics)
ModelZR810
Sensor TechnologyStabilized zirconium dioxide (ZrO2) electrochemical cell
Application GasOxygen in nitrogen (N2) and waste nitrogen gas
Measurement Ranges0–10 ppm / 0–100 ppm / 0–10% O2 in N2
Accuracy±1% of full scale
Output Signal4–20 mA
Power Supply110 VAC, 50 Hz
MountingPanel-mounted, with local digital indicator
Response Time90% of step change within approx. 5 seconds
Enclosure RatingIP66 (dust-tight, weather-resistant)

Why Choose Seven Star LLC

Seven Star LLC is an authorized supplier of Systech process oxygen analyzers across Oman and the GCC, helping gas plants, electronics manufacturers, and process facilities specify the correct ZR810 range and configuration for their specific nitrogen or specialty gas application. Our team supports commissioning guidance, calibration scheduling, and fast regional delivery to keep critical nitrogen quality monitoring in continuous operation.

Get a Quote

Contact Seven Star LLC for pricing, lead time, and configuration support on the Systech ZR810 oxygen analyzer for nitrogen service, or to discuss a customized range, mounting, or output configuration for your process.

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About brand

Systech Instruments is a UK-based manufacturer specializing in industrial gas analysis and precision measurement systems used in process monitoring, quality control and laboratory environments. The company designs and supplies oxygen analyzers, moisture and humidity measurement devices, headspace gas analyzers and permeation testing instruments for accurate gas detection and analysis.

Systech solutions are widely used across food and beverage packaging, pharmaceutical production, semiconductor manufacturing, chemical processing and industrial research facilities where precise control of oxygen, moisture and gas composition is critical. Engineered for high accuracy, repeatability and long-term stability, Systech instruments support compliance with quality standards, product integrity verification and optimized process performance in demanding industrial and laboratory applications.

Frequently Asked Questions

What gas is the ZR810 measuring in this configuration?
This ZR810 configuration measures trace and low-percent oxygen contamination in nitrogen (N2) gas and waste nitrogen streams, across 0-10ppm, 0-100ppm, and 0-10% O2 ranges.
Why does oxygen ingress into nitrogen matter?
Nitrogen used for blanketing, purging, or inert atmosphere processing must stay free of oxygen ingress, since even small oxygen contamination can cause oxidation defects, product quality loss, or safety risk in inert-atmosphere processes.
How fast does the ZR810 respond to an oxygen change?
The ZR810 reaches 90% of a step change in oxygen concentration within approximately 5 seconds, among the fastest response times available in zirconia-based oxygen analysis.
What output does the ZR810 provide for a control system?
The ZR810 provides a standard 4-20 mA output signal suitable for integration with a plant DCS, PLC, or standalone monitoring and alarm system, alongside its local digital indicator.
Is the ZR810 suitable for outdoor or harsh gas-plant installation?
Yes. The ZR810 carries an IP66 enclosure rating, making it dust-tight and weather-resistant, and it is engineered for continuous operation in demanding industrial gas-handling environments.