Bruel & Kjaer DS-1053/03/030/010/1 Proximity Sensor

Description

Overview

The Brüel & Kjær Vibro DS-1053/03/030/010/1 (Bruel & Kjaer DS-1053) is a non-contacting eddy-current displacement sensor from the DS-105x series, with a 2 mm measuring range. The DS-1053 is the reverse-mount version, designed for installation in a sensor holder such as the AC-101. It is used with an OD-105x oscillator (OD-1051 for a 5 m chain, OD-1053 for a 10 m chain) to measure relative shaft vibration and relative shaft displacement.

The order code decodes as: /03 M10 x 1-6g thread, /030 30 mm sensor body length, /010 1 m sensor cable, /1 no cable protection. The sensor has a sealed ceramic tip and a stainless steel body.

Key Features

  • Reverse-mount eddy-current sensor for sensor holders (e.g. AC-101)
  • 2 mm linear measuring range (approx. 0.3 to 2.3 mm from target)
  • Sealed ceramic sensor tip, IP 68
  • Operating temperature -30 °C to +180 °C
  • Conforms to API 670 and DIN 45670

Technical Specifications

Parameter Value
Order code DS-1053/03/030/010/1
Thread (/03) M10 x 1-6g
Sensor body length (/030) 30 mm
Sensor cable length (/010) 1 m
Cable protection (/1) None
Measuring principle Eddy current, non-contacting
Linear measuring range 2 mm (approx. 0.3 to 2.3 mm from target)
Recommended working point -9 to -11 Vdc gap voltage
Working frequency range 0 to 3,200 Hz (-3 dB)
Compatible oscillator OD-105x (OD-1051 5 m chain / OD-1053 10 m chain)
Sensor tip material Ceramic
Sensor body material Stainless steel 1.4301
Operating temperature -30 °C to +180 °C
Protection class IP 68 (5 bar for 2 h at 25 °C)
Standards API 670, DIN 45670
Nominal sensitivity of the chain -8 mV/µm (-200 mV/mil) on 42CrMo4 (AISI 4140)
Sensor weight approx. 200 g
Storage temperature (original packaging) -20 to +70 °C
Sensor cable 75 Ω triaxial, FEP sheath, coaxial socket termination
Minimum cable bending radius 25 mm (100 mm with corrugated protective conduit)
Linearity deviation (8 V/mm slope) Below 5 % at 0 to 45 °C; below 10 % over working temperature range
ATEX marking II 1/2G Ex ia IIC T6 Ga/Gb; II 2D Ex ia IIIC T190 °C Db
Intrinsic-safety entity values Ui 28 V, Ii 105 mA, Pi 735 mW, Ci 19.4 nF

Applications

  • Relative shaft vibration on turbines, compressors, pumps and generators
  • Axial and radial shaft position and eccentricity measurement
  • Reference signals for speed and phase angle
  • Replacement sensors in B&K Vibro monitoring systems in oil & gas, power and desalination plants

B&K Vibro DS-1053 System Compatibility

The DS-1053 does not work on its own. It is one part of a three-part measuring chain made up of the DS-105x sensor, an EC-100x extension cable and an OD-105x oscillator. The oscillator needs -24 V DC (-18 to -30 V), draws up to 16 mA and delivers a -2 to -18 V signal on three terminals.

The chain is tuned to a fixed total cable length: 5 m with the OD-1051 or 10 m with the OD-1053. Sensors calibrated for the 10 m chain carry an extra /3 or /4 at the end of the order code. A 10 m sensor must not be run on an OD-1051, and a 5 m sensor must not be run on an OD-1053, so check the code on the old sensor and the oscillator type before ordering a replacement.

Extension cables are made in 4 m, 4.5 m, 9 m and 9.5 m lengths (EC-1001 plain, EC-1002 with flexible stainless-steel hose, EC-1003 with PTFE tube). They are part of the tuned circuit and must not be shortened or lengthened. The oscillator housing is only IP 20 and has to be mounted electrically insulated inside a protective enclosure.

B&K Vibro DS-1053 Installation and Wiring Notes

The ceramic tip is brittle. Keep the rubber cap on during transport and storage, inspect the tip before every installation and never fit a damaged sensor. The manufacturer calls for about 10 mm of free space around the tip and 40 mm between sensors mounted side by side; the minimum shaft diameter shown is 25 mm for one probe and 40 mm for a pair at 90 degrees. Run sensor and signal cables at least 1 m away from power cables and cross them at right angles. For a quick health check at -24 V supply, a correctly gapped chain gives about -10 V on the signal terminal.

Why Seven Star LLC

Seven Star LLC supplies Brüel & Kjær Vibro displacement sensors to industrial customers across Oman and the GCC. Before quoting, we check the complete order code against the installed sensor, including thread, body length, cable length and the oscillator (5 m or 10 m chain) it must work with.

Also available: Bruel & Kjaer VIBROCONTROL 1000 CV110 Vibration Monitor

Request a Quote for Bruel & Kjaer DS-1053/03/030/010/1 Proximity Sensor

Submit a formal inquiry through our RFQ page with the order code DS-1053/03/030/010/1, the quantity and the installed oscillator type (OD-1051 or OD-1053). We will confirm the correct configuration and respond with a formal quotation. | Inquiry Form

Related Products

Datasheets & Documents
  • PDF Datasheet Brüel & Kjær Bruel & Kjaer DS-1053/03/030/010/1 Proximity Sensor Datasheet Download
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About brand
The Brüel & Kjær items on this page are machine vibration monitoring products from Brüel & Kjær Vibro, the Darmstadt, Germany company set up in 2000. Its VIBROCONTROL monitors, rack modules and velocity sensors protect turbines, compressors, pumps and fans against damaging vibration. Seven Star LLC is an independent supplier that sources Brüel & Kjær Vibro monitoring modules, monitors and sensors for plants in Oman and the GCC, mostly as replacements for units already in service.

Brüel & Kjær Vibro product families

The largest group here is rack hardware: SM-610 monitoring modules in many variants (the suffix, as in SM-610-A02 or SM-610-118, fixes the version), the PS-610 power supply module and the CI-620 communication interface. Stand-alone monitors include the VIBROCONTROL 1000, the VC-920 and the VC-868/1, alongside the AMO-622 monitoring system. Sensors include the VS-068 and VS-069 velocity sensors. The manufacturer's present machinery protection platform is the VC-8000. Laboratory accelerometers and sound and vibration analyzers that carry the Brüel & Kjær name are a separate product line; send us the type number if that is what you need.

Where Brüel & Kjær vibration monitoring is used

Typical machines are steam and gas turbines, generators, centrifugal compressors, boiler feed pumps, cooling tower and process fans and gearboxes in power plants, oil and gas facilities, cement works and petrochemical plants. The monitors supply alarm and trip contacts to the plant protection system and measured values to the control room.

Ordering Brüel & Kjær Vibro parts: what we need

Send the complete type designation with its suffix, the order or part number from the label, and the serial number. For monitors add the measuring span, sensor type, supply voltage and output configuration, since many units are configured to order. For sensors give sensitivity, mounting direction, cable length, connector and the hazardous area approval. Photos of the label and of the rack help.

Frequently Asked Questions

What is the primary use of the Bruel & Kjaer DS-1053 in industrial plants?
The primary use is the non-contact measurement of shaft vibration and position in rotating machinery, providing essential data for machine protection and predictive maintenance.
How does this sensor handle oil or contaminants in the gap?
Because the DS-1053 utilizes the Eddy Current principle, the measurement is unaffected by non-conductive materials like oil, water, or steam, making it ideal for internal bearing monitoring.
Can the DS-1053 be used in hazardous area environments?
Yes, when used with appropriate intrinsic safety barriers and approved monitoring systems, the DS-1053 is suitable for use in explosive atmospheres common in Oil & Gas sectors.
Does Seven Star LLC provide different cable lengths for this sensor?
The /010/ portion of the part number typically refers to cable length. Seven Star LLC can supply various configurations to meet the specific requirements of your installation site.
Is the DS-1053 compatible with third-party vibration monitors?
While optimized for Bruel & Kjaer Vibro systems, it can often be integrated with other industry-standard proximity transmitters and racks. We recommend a technical compatibility check before installation.
How often does the Bruel & Kjaer DS-1053 require calibration?
Under normal operating conditions, these sensors are extremely stable. However, periodic verification during major machinery overhauls is recommended to ensure continued accuracy.