Sierra InnovaMass 240S In-Line Multivariable Mass Vortex Flow Meter

Description

Overview

The Sierra InnovaMass 240S is the in-line version of Sierra’s multivariable mass vortex flow meter, a technology the manufacturer was first to bring to market in the late 1990s. A single instrument and a single process connection measure five parameters at once: mass flow rate, volumetric flow rate, temperature, pressure and fluid density. It measures the mass flow rate of any gas or liquid compatible with its wetted materials and is ideally suited to saturated or superheated steam.

Steam, compressed air, fuel gas and cooling water are metered at refineries, power stations, desalination plants and district energy systems across Oman, and mass-based measurement removes the guesswork of separate pressure and temperature compensation. Seven Star LLC supplies the Sierra InnovaMass 240S with engineering support in Muscat, and we can quote the flow body size, flange rating and output options that match your piping.

Multivariable Vortex Principle

A vortex meter, including the Sierra InnovaMass 240S, places a bluff body in the flow stream. As fluid passes, alternating vortices shed from each side of the body at a frequency proportional to velocity, and a sensor counts them. The Sierra InnovaMass 240S combines that vortex signal with an integral temperature sensor and pressure transducer, and it calculates density and mass flow with real gas, ideal gas or AGA-8 natural gas equations, so the result is a mass flow rate that remains valid when process conditions move.

Smart digital signal processing extends the low-flow range down to a Reynolds number of 5,000, and rangeability reaches 100:1 under ideal conditions. Accuracy for the mass flow rate of an in-line 240S is plus or minus 1.0 percent of rate for liquids and plus or minus 1.5 percent for gas and steam, over a nominal 30:1 range. The meter also computes energy in BTU, which supports real-time monitoring of steam and chilled water consumption.

Engineering Design of the Sierra InnovaMass 240S

The flow body is machined from 316L stainless steel as standard, with C276 Hastelloy or A105 carbon steel options, and it is available as a flanged or wafer meter. Flanged bodies cover 150, 300, 600 and 900 lb ANSI ratings plus PN16, PN40, PN63 and JIS classes, and wafer bodies are offered in 600 lb, PN63 and JIS 30K. A reduced-bore 240S-R version eliminates field-installed pipe reducers, allowing lower flow measurement than traditional vortex meters, for example a 3/4 inch meter on a 1/2 inch bore through to a 12 inch body on a 10 inch bore.

The electronics are housed in an explosion-proof NEMA 4X, IP66 enclosure with an alphanumeric 2 x 16 LCD. Six push buttons operate through the display glass, and the enclosure can rotate in 90 degree steps. Loop-powered versions use 12 to 36 VDC at 25 mA, while multiparameter versions use 12 to 36 VDC or 100 to 240 VAC. Outputs include one to three 4 to 20 mA signals, a pulse output and up to three alarm relays, with HART as standard and Modbus RTU, Modbus TCP/IP, BACnet MS/TP and BACnet/IP as options. FM, FMC, ATEX and IECEx approvals apply.

Key Features

The Sierra InnovaMass 240S provides these capabilities:

  • Five process parameters from one in-line instrument: mass flow, volumetric flow, temperature, pressure and density.
  • Flow bodies from 1/2 inch to 12 inch, with reduced-bore versions that extend the low flow range.
  • Fluid temperature from −330 °F to 500 °F (−200 °C to 260 °C) with the standard sensor and up to 750 °F (400 °C) with the high-temperature sensor.
  • Pressure ratings up to ANSI 900 lb, with transducer ranges from 30 psia up to 1,500 psia.
  • Real gas, ideal gas and AGA-8 mass flow equations for natural gas.
  • Energy (BTU) monitoring for steam and other utilities.
  • Field configuration of ranges, alarms, outputs and display through six push buttons or a magnet.
  • HART, Modbus and BACnet communication, with optional loop-powered operation.

Industrial Applications

The Sierra InnovaMass 240S is applied wherever mass flow of gas, liquid or steam must be measured in a pipe line that can accept an in-line body. In the Sultanate of Oman that includes boiler steam headers and process steam at refineries and petrochemical complexes, compressed air and nitrogen systems, fuel gas to turbines and heaters, and chilled and hot water lines serving district cooling and large commercial campuses at Muscat, Sohar and Salalah.

The in-line design of the Sierra InnovaMass 240S offers a fixed installation with no probe to insert, and its reduced-bore models avoid the need for piping reductions that disturb the flow profile. The meter is not recommended for multi-phase fluids. Seven Star LLC supplies the Sierra InnovaMass 240S alongside other vortex and flow instruments including the Rosemount 8800D vortex flowmeter, the Yokogawa VF701 vortex flowmeter and the Endress+Hauser Prowirl 72F vortex flowmeter.

Technical Specifications

The table lists data from the manufacturer datasheet for the Sierra InnovaMass 240S. Confirm size, pressure rating and options against the ordering chart.

Parameter Specification
Model Sierra InnovaMass 240S In-Line Multivariable Mass Vortex Flow Meter
Line sizes 1/2 in to 12 in flanged or wafer; reduced-bore 240S-R versions
Mass flow accuracy ± 1.0% of rate (liquids); ± 1.5% of rate (gas and steam), 30:1 range
Volumetric flow accuracy ± 0.7% (liquids); ± 1.0% (gas and steam)
Temperature accuracy ± 2 °F (± 1 °C)
Pressure accuracy ± 0.3% of transducer full scale
Rangeability Up to 100:1; low flow to Reynolds number 5,000
Process fluid temperature −330 to 500 °F; up to 750 °F high-temperature sensor
Wetted material 316L stainless steel; C276 Hastelloy or A105 carbon steel optional
Power 12–36 VDC (loop powered 25 mA) or 100–240 VAC, 5 W max.
Outputs 1–3 x 4–20 mA, pulse, up to 3 alarms; HART, Modbus, BACnet
Approvals FM, FMC, ATEX, IECEx, CSA, CRN, CE

Request a Quote for Sierra InnovaMass 240S

To obtain pricing for the Sierra InnovaMass 240S, send an RFQ to the Seven Star LLC instrumentation division in Muscat with the fluid, line size, flange rating, flow, pressure and temperature range and desired outputs. We will confirm the flow body and electronics options, arrange supply to Oman and the GCC, and include the manufacturer’s Sierra InnovaMass 240S datasheet with our quotation for your engineers to review.

Datasheets & Documents
  • PDF Datasheet Sierra InnovaMass 240S/241S Datasheet Download
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About brand

Thermal gas mass flow measurement is the core of Sierra Instruments, a manufacturer founded in 1973 and based in Monterey, USA. Its meters read mass flow directly, without separate pressure and temperature compensation, which is why they turn up on compressed air, natural gas, flare and aeration lines. Seven Star LLC sources and supplies Sierra thermal mass flow meters and controllers for plants in Oman, including the QuadraTherm, SmartTrak and FastFlo models listed on this page.

Sierra product families listed here

The QuadraTherm 640i is an insertion thermal mass flow meter for air and gas in larger pipes and ducts. Its inline counterpart, the 780i, has built-in flow conditioning. SmartTrak 100 is a digital mass flow meter and controller for multiple gases, used on lower flows in laboratories, skids and gas blending. FastFlo 620S is a fast-response insertion sensor for air flow in pipes. Sierra also builds InnovaMass vortex meters for steam, gas and liquid.

Ordering Sierra flow meters: what we need

Send the full model code from the nameplate, or the serial number. For a new meter we need the gas or gas mixture, flow range, line pressure and temperature, pipe size and schedule, process connection, supply voltage, output signal and any hazardous-area approval the site requires. Projects in the GCC often ask for the factory calibration certificate, so say so in the inquiry.

Frequently Asked Questions

What does the Sierra InnovaMass 240S measure?
The Sierra InnovaMass 240S measures mass flow rate, volumetric flow rate, temperature, pressure and density simultaneously from one instrument and one process connection. It works on gas, liquid and steam, including saturated and superheated steam.
How is the 240S different from the 241S?
The 240S is an in-line meter with a flow body installed between pipe flanges, and reduced-bore versions extend the low flow range. The 241S is an insertion meter for pipes of 2 inch and larger, with an optional hot-tap retractor for installation without process shutdown.
Which digital communications does the Sierra InnovaMass 240S support?
HART is standard and Modbus RTU, Modbus TCP/IP, BACnet MS/TP and BACnet/IP are available as options. Analog outputs are 4 to 20 mA, and pulse output and up to three programmable alarm relays are provided on multiparameter versions.
What temperature and pressure limits apply?
The standard sensor handles fluid temperatures from minus 330 to 500 degrees Fahrenheit, and a high-temperature sensor extends to 750 degrees Fahrenheit. Flanged bodies are rated up to ANSI 900 lb, and pressure transducer ranges run from 30 to 1,500 psia.
Does Seven Star LLC supply genuine Sierra InnovaMass 240S meters?
Seven Star LLC is a trusted supplier of Sierra Instruments products for Oman and the GCC. We supply genuine Sierra InnovaMass 240S meters with engineering support in Muscat, and we include the manufacturer datasheet with quotations.