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Allen-Bradley 22C-D012N103 PowerFlex 400 5.5 kW AC Drive

Description

A 7.5 HP fan and pump drive in the PowerFlex 400 range

The Allen-Bradley 22C-D012N103 steps the PowerFlex 400 up to 5.5 kW (7.5 HP) at 380 to 480V AC, with 12 A output current. Like the rest of frame C in this range, it is an IP20 open-type panel-mount drive with a fixed keypad and no EMC filter, intended for HVAC and utility pumping.

The PowerFlex 400 is aimed at variable-torque fan and pump loads, and Rockwell’s 22C-TD001G lists ratings from 3 to 350 HP at 480V AC. Frame C drives like this one are IP20 open-type panel mount, with a field-installed kit available to reach IP30 / NEMA Type 1.

Technical specifications

Parameter Specification
Catalog number 22C-D012N103
Series PowerFlex 400 fan and pump drive
Input voltage 380 to 480V AC, 3-phase; range 340 to 528V
Output 0 to 460V, 3-phase
Motor power 5.5 kW (7.5 HP)
Output current 12 A at 45 C; 12 A at 50 C
Input kVA / current 11.9 kVA / 14.2 A
Frame size / enclosure C, IP20 NEMA/UL Open Type
Branch fuse rating 20 A
Bulletin 140M motor protector 140M-D8E-C16 / 140MT-D9E-C16
Contactor options 100-C23 / 100-E26
Minimum enclosure volume 5098 cubic inches
Heat dissipation (IP20) 200 W
Interface Fixed keypad, LED display, RS485
Brake IGBT Not included
Digital inputs 3 semi-programmable + 4 programmable
Outputs 2 form C relays, 1 opto, 2 analog outputs (0 to 10V or 0 to 20 mA, 10-bit)
Overload Class 10, provided by the drive

Protection and wiring data

The ratings table gives an input of 11.9 kVA and 14.2 A, a 20 A branch fuse, a 140M-D8E-C16 or 140MT-D9E-C16 motor protector and 100-C23 or 100-E26 contactors. The enclosure must provide at least 5098 cubic inches, and the drive dissipates 200 W in the IP20 version.

Power terminals accept 1.3 to 8.4 mm2 (16 to 8 AWG) wire at 3.7 N-m, as given for frame C, so a 7.5 HP motor cable fits without special lugs. Class 10 electronic motor overload protection is built in, and ground-fault protection operates while starting and running.

Rockwell also lists a user-installed relay board that adds more relay outputs, with terminals numbered 3A to 8B, for applications such as duty-pump sequencing or damper control. Check the output terminal designations in the technical data before ordering extra boards, because the default function of the relay outputs is Ready/Fault.

Typical duty

A 7.5 HP rating is common on cooling-tower fans, supply air handlers and secondary chilled-water pumps. The 22C-D012F103 flange variant shares this rating but can be mounted through the back of an enclosure, with the backside rated IP66 according to the technical data, which keeps the heat outside the panel.

The drive also supports PID control, S-curve acceleration and start-at-power-up options, so check the parameter list to see which functions are enabled by default before starting the motor.

Ordering and documents

Order 22C-D012N103 exactly as printed. The hosted document is the 22C-TD001G PowerFlex 400 technical data, and the photo is the official Rockwell family photograph of the drive frame (the maker shows one image per frame, not per rating). Related drives and accessories are listed in the AC Drives category.

Seven Star LLC is an independent supplier in Muscat and quotes on request. Please confirm the catalog number, ratings and the current product status against the latest Rockwell Automation documents before ordering.

Datasheets & Documents
  • PDF Datasheet PowerFlex 400 Adjustable Frequency AC Drives for Fan and Pump Applications Technical Data (22C-TD001) Download
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About brand

Allen-Bradley is the brand of Rockwell Automation for industrial control: ControlLogix and CompactLogix controllers, I/O systems, PanelView operator terminals, PowerFlex drives, motor control and industrial network equipment. The company began in Milwaukee in 1903, when Lynde Bradley and Dr. Stanton Allen formed the Compression Rheostat Company to make the motor speed controller Bradley had invented in 1901. It took the name Allen-Bradley in 1909 and was bought by Rockwell International in 1985. Since 2001 its owner has been Rockwell Automation, which is still headquartered in Milwaukee, Wisconsin.

Allen-Bradley company profile

Founded 1903, Milwaukee, Wisconsin, USA, as the Compression Rheostat Company
Founders Lynde Bradley (inventor of the compression rheostat, 1901) and Dr. Stanton Allen (investor); Harry Bradley joined in 1904
Name Allen-Bradley Company from 1909
Ownership Acquired by Rockwell International in 1985 for about USD 1.65 billion; a brand of Rockwell Automation (NYSE: ROK) since 2001
Headquarters Milwaukee, Wisconsin, USA
Product families Logix programmable automation controllers (ControlLogix, CompactLogix), legacy SLC 500 and MicroLogix PLCs, Micro800 controllers, POINT, FLEX and Compact I/O, PanelView HMIs, PowerFlex AC drives, contactors, motor starters and soft starters, safety components, Stratix Ethernet switches

Milestones

  • 1901: Lynde Bradley invents the compression rheostat to control the speed of electric motors.
  • 1903: The Compression Rheostat Company is formed in Milwaukee with an initial investment of USD 1,000.
  • 1904: Harry Bradley joins; a crane controller is shown at the St. Louis World's Fair.
  • 1909: The company is renamed Allen-Bradley.
  • 1985: Rockwell International acquires Allen-Bradley.
  • 2001: Rockwell Automation becomes the company's name; the Allen-Bradley brand marks 100 years in 2003.

Reading Allen-Bradley catalogue numbers

The first digits of an Allen-Bradley catalogue number identify the platform, which tells you what is compatible with what. 1756 is ControlLogix (chassis-based, used for large process and plant control), 1769 is CompactLogix 5370 with Compact I/O, 5069 is CompactLogix 5380 with Compact 5000 I/O, 1734 is POINT I/O, 1794 and 5094 are FLEX and FLEX 5000 distributed I/O, 1746 and 1747 belong to the older SLC 500 family, 1766 is MicroLogix 1400 and 2080 is Micro800. For drives, 25B is PowerFlex 525 and 22B is PowerFlex 40; in a code such as 25B-D010N114, "D" means 380–480 V, "010" is the output current rating, and N114 instead of N104 means the drive has an integrated EMC filter. Many plants in the region still run SLC 500 and older MicroLogix systems, which Rockwell has discontinued, so exact spares and migration to CompactLogix are both common requests.

Where Allen-Bradley products are used

In Oman and the GCC, Allen-Bradley controllers and drives run on oil and gas facilities, water treatment and pumping stations, cement, food and beverage and packaging plants, and on machines supplied by American OEMs. ControlLogix is often the platform for plant control systems, while PowerFlex drives are used on pumps, fans and conveyors.

Allen-Bradley products we list

Family Examples
ControlLogix 1756-L85E, 1756-EN2T, 1756-EN2TR, 1756-IF16, 1756-IB32, 1756-PA75, 1756-A10
CompactLogix and Micro controllers 5069-L320ER, 5069-L340ERM, 1769-L33ER, 1769-L16ER, MicroLogix 1400, Micro820, SLC 500 (1746)
Distributed I/O 1734-AENTR, 1734-IB8, 1734-IE2C, 1734-IB8S safety, 1794-AENTR, 5094-AENTR, 5069-IF8
Operator terminals PanelView Plus 7 10-inch, PanelView Plus 7 15-inch, PanelView 800, PanelView 5310
Drives, motor control and networking PowerFlex 525, PowerFlex 755, PowerFlex 4, 150-A180NBD SMC, Stratix 2000, 1783-NATR

Ordering Allen-Bradley products: what we need

Send the full catalogue number and the series letter from the label (for example 1756-EN2T Series D), because firmware and compatibility can change between series. For drives, add the motor power, voltage and filter option. For a discontinued SLC 500 or MicroLogix part, tell us whether you need the exact spare or a migration proposal.

Facts checked against Rockwell Automation's published company history, October 2026.

Frequently Asked Questions

What power does 22C-D012N103 deliver?
5.5 kW (7.5 HP) at 380-480V AC with 12 A output.
Is there a flange-mount version?
Yes, 22C-D012F103 per the catalog number table.
What contactors are listed?
100-C23 or 100-E26.
How much heat does it dissipate?
200 W in the IP20 version.
Which wire sizes fit the power terminals?
1.3 to 8.4 mm2 (16 to 8 AWG) on frame C.