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KOBOLD DON-H High-Pressure Oval Gear Flow Meter, 400 bar

Description

Oval gear flow metering for viscous liquids at high pressure

The KOBOLD DON-H is a stainless steel oval wheel flow meter for clean, non-abrasive liquids from low to high viscosity, such as petroleum, oil, grease, fuels, pastes, chemicals and ink. It is a positive displacement meter: two oval gears pass a constant volume per rotation through a precisely machined chamber, magnets in the rotors give a high-resolution pulse output, and the reading does not depend on conductivity. It needs no straight inlet run or flow conditioning, which suits tight skid and hydraulic installations.

The DON-H handles up to 400 bar (200 bar for the CSA and IECEE variant) and +120 °C, with a repeatability of typically ±0.03 %. The DON-S version uses special-cut rotors with alternate tooth relief to cut the pressure drop by about 50 % for viscosities above 1000 cP.

Technical specifications

Parameter Specification
Measuring principle Oval gear positive displacement, magnetic pulse pick-up
Ranges DON-x05: 0.5 to 36 l/h; x10: 2 to 100 l/h; x15: 15 to 550 l/h; x20: 1 to 40 l/min
Viscosity Up to 1000 cP (higher on request; DON-S special rotors above 1000 cP)
Accuracy (reference conditions) ±1 % of reading (x05 to x15); ±0.5 % (x20); ±0.2 % (x20 with optional Z3 linearisation electronics); repeatability typically ±0.03 %
Maximum pressure 400 bar (200 bar for CSA and IECEE variant)
Medium temperature -20 to +80 °C; -20 to +120 °C with pulse output and cooling-fin options; -40 to +120 °C with FKM Vi 840 O-rings
Materials Body, oval wheels and axes stainless steel 1.4404; bearing carbon graphite; O-rings FKM, FKM Vi 840, NBR or FEP-encased
Connections G ⅛, ⅛” NPT (x05); G ¼, ¼” NPT (x10, x15); G ½, ½” NPT (x20)
Pulse outputs (H0, HA, HE) Reed switch (30 VDC, 20 mA) and Hall sensor push-pull, 8 to 30 VDC; 2670 pulses/litre (x05), 1054 (x10), 355 (x15), 82 (x20) approximate for standard rotors
Electronics options Z1 dual totaliser; Z2 dosing; Z3 totaliser, rate and 4 to 20 mA; Z5 as Z3 with relays; CT U-PACE with colour TFT display, two configurable outputs, dosing, temperature measurement (-20 to +80 °C) and IO-Link
Recommended filter Below 75 µm (200 mesh) for x05 to x15; below 150 µm (100 mesh) for x20
Protection / ATEX IP66/67; mechanical II 2G Ex h IIC T4/T3 Gb; intrinsically safe options II 2G Ex ia IIC T4 Gb and II 3G Ex ic IIC T4/T3 Gc; flameproof II 2G Ex db IIC T4/T6 Gb

Viscosity, pressure drop and filtration

Pressure drop grows with viscosity and flow rate, and the datasheet gives curves for sizes x05 to x15 and for x20. For viscosities above 1000 cP the maximum flow rate is reduced by a multiplier, for example 0.5 for a standard rotor at up to 2000 cP, and the datasheet example derates a DON-S20 on 8000 cP oil from 40 l/min to 20 l/min. Special cut rotors are less accurate below 1000 cP, so use the standard rotor for thin liquids.

Pressure surges above 3 bar at start-up can block the gears, especially in sizes x05 to x15, so start systems gradually and fit the recommended filter. When using the reed output the liquid temperature must not change faster than 10 °C per minute.

Ordering the DON-H

The order example is DON-H10H R1 1 H0 M 0: the model and range (05, 10, 15 or 20; H for stainless steel in litres or G in gallons), connection, O-ring material, electronics, cable entry and option. The U-PACE electronics code CT carries cCSAus and IECEE CB-scheme approval and an M12 plug. A battery version without calibration certificate exists for the Z-electronics.

Confirm before ordering: the viscosity at operating temperature, the maximum pressure including surges, the O-ring compatibility with the liquid, the required Ex marking, and whether l/min or GPM nameplate and calibration are needed.

How the KOBOLD DON-H works

The liquid pushes two oval gears around inside a precisely machined chamber. Each turn passes a fixed volume of liquid. Magnets in the rotors give a pulse for each turn, so the pulse count is a direct measure of volume.

Where the DON-H is used

  • Hydraulic systems
  • Fuel and oil metering
  • Grease and paste lines
  • Chemical dosing
  • Ink supply lines

Selection checklist for the DON-H

  • Flow range
  • Liquid viscosity
  • Operating pressure
  • Medium temperature
  • O-ring material
  • Process connection
  • Pulse output type
  • Electronics option

Installation, commissioning and maintenance notes for the DON-H

Fit a filter ahead of the meter and keep the liquid clean. No straight inlet run is needed. Connect the pulse output to the counter or electronics and check the flow reading against a known volume. Clean the meter if the filter has let particles through.

Requesting a quotation for the KOBOLD DON-H

Please send the liquid, the viscosity, the flow range and the pressure. Seven Star LLC serves industrial customers in Oman and the GCC and replies with a quotation based on the information provided.

DON-H meter type

It is a stainless steel oval wheel flow meter.

DON-H liquids

It is for clean, non-abrasive liquids from low to high viscosity.

DON-H example liquids

Examples are petroleum, oil, grease, fuels, pastes, chemicals and ink.

DON-H displacement principle

It is a positive displacement meter.

DON-H conductivity

The reading does not depend on conductivity.

DON-H pulse resolution

Magnets in the rotors give a high-resolution pulse output.

DON-H inlet run

It needs no straight inlet run or flow conditioning.

DON-H compact installation

This suits tight skid and hydraulic installations.

DON-H pressure and temperature

It handles up to 400 bar and plus 120 degrees C.

DON-S version

The DON-S has special-cut rotors with alternate tooth relief.

DON-S pressure drop

It cuts the pressure drop by about 50 percent above 1000 cP.

DON-H x05 range

The x05 range is 0.5 to 36 l/h.

DON-H x10 range

The x10 range is 2 to 100 l/h.

DON-H x15 range

The x15 range is 15 to 550 l/h.

DON-H x20 range

The x20 range is 1 to 40 l/min.

DON-H viscosity

The viscosity is up to 1000 cP, and higher on request.

DON-H medium temperature

The medium temperature is minus 20 to plus 80 degrees C, and up to plus 120 degrees C with the cooling-fin options.

DON-H low temperature

With FKM Vi 840 O-rings it works from minus 40 degrees C.

DON-H materials

The body, wheels and axes are stainless steel 1.4404 with a carbon graphite bearing.

DON-H O-rings

O-rings are FKM, FKM Vi 840, NBR or FEP-encased.

DON-H connections

Connections are G 1/8 on the x05, G 1/4 on the x10 and x15, and G 1/2 on the x20, with NPT versions.

DON-H pulse outputs

Outputs are a reed switch of 30 VDC and 20 mA, or a Hall sensor push-pull of 8 to 30 VDC.

DON-H electronics options

Options include a dual totaliser, dosing, rate with 4 to 20 mA, and relays.

DON-H recommended filter

Use a filter below 75 micrometres for the x05 to x15.

Meter records for the DON-H

Record the liquid, the range, the O-ring material and the date of each cleaning.

Choosing the right DON-H range

Choose the range from the flow rate and the viscosity of the liquid.

Documents and quotation

The KOBOLD DON-H / DON-S datasheet (edition 1/06-2026) is attached to this page. Browse our Flowmeters category for related instruments, or compare with the KRACHT VC gear flow meter.

For a quotation, send the flow range, viscosity, liquid, pressure and temperature, connection, O-ring material, electronics and output options, and any ATEX requirement.

Datasheets & Documents
  • PDF Datasheet KOBOLD DON-H / DON-S oval gear flow meter datasheet Download
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About brand

KOBOLD Messring GmbH is a German instrumentation manufacturer based in Hofheim am Taunus, founded in 1980 by Klaus J. Kobold. It develops and manufactures instruments for monitoring, measuring and controlling flow, pressure, level and temperature, and the international KOBOLD group serves almost all sectors of industry.

Seven Star LLC is an independent supplier in Muscat. We list selected KOBOLD flow and level instruments for oil and gas, water, power and process plants in Oman and the GCC.

KOBOLD product series

Flow instruments include the TMU Coriolis mass flow meter from 60 to 80,000 kg/h, the KEC thermal mass flow meter for gases, the MIM all-metal magnetic inductive meter with IO-Link, the DRB turbine wheel meter, the DON-H high-pressure oval gear meter for 400 bar, the DOG-4 and DOG-6 oscillation meters for gases, the BGN all-metal variable area meter for up to 350 °C and the KAL calorimetric flow monitor for water.

Level instruments include the NGM guided wave radar transmitter, the NRE 80 GHz non-contact radar, the NMB magnetostrictive transmitter, the NWS tuning fork switch and the NBK-03 bypass magnetic level indicator for pressures up to PN 320.

Where KOBOLD instruments are used

Cooling water and lube oil monitoring on machines, chemical dosing and fuel metering, compressed air and gas consumption, tank and vessel level in process plants, and boiler and condensate systems. Many models carry ATEX or IECEx approvals and offer HART, Modbus or IO-Link.

Ordering KOBOLD instruments: what we need

Send the model code, the medium, measuring range, pressure and temperature, process connection and materials, output signal and any hazardous-area approval needed, and we will prepare a quotation from the KOBOLD datasheet.

Frequently Asked Questions

What flow ranges does the KOBOLD DON-H cover?
Four sizes from 0.5 to 36 l/h up to 1 to 40 l/min.
What is the maximum pressure of the DON-H?
400 bar, or 200 bar for the CSA and IECEE variant.
Which liquids suit the DON-H?
Clean, non-abrasive liquids such as oils, fuels, grease, pastes, chemicals and ink, at viscosities up to 1000 cP or more with DON-S rotors.
Does the DON-H need straight pipe runs?
No. Oval gear meters do not need flow profile conditioning, but a filter below 75 or 150 µm is recommended.
Can the DON-H be used in hazardous areas?
ATEX versions are listed, including mechanical Ex h, intrinsically safe and flameproof electronics options.