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Donaldson SG 0108-3840 Flanged Compressed Air Filter Housing

Description

A flanged steel housing for large compressed air flows

The Donaldson SG 0108-3840 series is the flanged, welded-steel filter housing that Donaldson Filtration Deutschland offers for central compressed air stations. Thirteen sizes cover a nominal flow of 1,080 to 38,400 m3/h, which puts SG housings downstream of screw compressors, ahead of refrigeration dryers and after adsorption dryers where a threaded aluminium housing would be too small.

The housing is built as a pressure vessel to directive 2014/68/EU (or 2014/29/EU as printed in the data sheet) and is coated inside and out with polyester powder. Standard versions ship with an economizer differential pressure indicator and a float drain; the Superplus version adds an electronically level-controlled UFM-D condensate drain behind a ball valve.

Technical specifications

Parameter Specification
Series / sizes SG 0108, 0144, 0192, 0288, 0432, 0576, 0768, 1152, 1536, 1920, 2304, 3072, 3840
Nominal flow 1,080 to 38,400 m3/h at 7 bar(g), referred to 1 bar abs. and 20 C
Connection Flange DN 50 to DN 300 (EN 1092-1)
Max. operating pressure 16 bar (test pressure 24 bar; 22.9 bar for sizes 1152-3840)
Permissible temperature +1 C to +50 C at 16 bar, +1 C to +65 C at 15 bar (standard); A versions -20 C to +120 C with derating
Housing material Steel, polyester resin powder-coated inside and outside
Seals Aramid fibres
Housing volume / weight 7.5 l / 28 kg (0108) up to 516 l / 590 kg (3840), weight without element
Element configuration 15/30 up to 20 x 30/30 depending on size
Element grades PE, SB, FF, MF, SMF, AK (separate element data sheets)
Versions Standard, Superplus (economizer and UFM-D drain), bottom hinge for 1152-3840
Directive 2014/68/EU, 2014/29/EU pressure equipment (as printed)

Sizes, flows and weights

  • 0108: Flow m3/h 1,080; Flange DN 50; Volume l 7.5; Weight kg 28; Elements 15/30
  • 0192: Flow m3/h 1,920; Flange DN 80; Volume l 16; Weight kg 40; Elements 30/30
  • 0288: Flow m3/h 2,880; Flange DN 80; Volume l 23.5; Weight kg 54; Elements 30/50
  • 0432: Flow m3/h 4,320; Flange DN 100; Volume l 31; Weight kg 80; Elements 3 x 20/30
  • 0768: Flow m3/h 7,680; Flange DN 150; Volume l 70; Weight kg 130; Elements 4 x 30/30
  • 1152: Flow m3/h 11,520; Flange DN 150; Volume l 107; Weight kg 166; Elements 6 x 30/30
  • 1920: Flow m3/h 19,200; Flange DN 200; Volume l 192; Weight kg 262; Elements 10 x 30/30
  • 3072: Flow m3/h 30,720; Flange DN 250; Volume l 335; Weight kg 400; Elements 16 x 30/30
  • 3840: Flow m3/h 38,400; Flange DN 300; Volume l 516; Weight kg 590; Elements 20 x 30/30

The table picks nine of the thirteen sizes; the data sheet gives the remaining dimensions A to G and the lifting-eye and anchor-bolt positions for every size.

Choosing the element grade and the version

The housing only sets the flow range; filtration performance comes from the element. Data sheet values are initial differential pressure at 7 bar in dry condition: 0.03 bar for FF, 0.04 bar for MF and 0.05 bar for SMF coalescing grades, with residual oil content below 0.03, 0.02 and 0.01 mg/m3 respectively at 3 mg/m3 inlet. PE and SB particle grades are rated 100 percent at 25 micrometre, and the AK activated-carbon grade lists 0.003 mg/m3 residual oil when an MF or SMF filter sits upstream.

Sizes 1152 to 3840 are made with a bottom hinge, so the element can be changed without lifting the bowl, which saves headroom in a compressor room. Donaldson lists chemical, food and beverage, paint and lacquer, environmental and pharmaceutical industries for the family, and compressor pre-filtration for refrigeration or adsorption dryers as the standard duty.

Documents and quotation

To order SG 0108-3840, please settle the flow size, flange rating and element grade using Donaldson SG industrial filter housings data sheet (F119064, 06/2018), which is attached here, and then write to us. More in Filter Housings.

Datasheets & Documents
  • PDF Datasheet Donaldson SG industrial filter housings data sheet (F119064, 06/2018) Download
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About brand

Donaldson is the American filtration company founded in Minnesota in 1915. It started when Frank Donaldson Sr. built an air cleaner for a tractor engine that kept failing in dusty fields. It is now headquartered in Bloomington, Minnesota, and makes filters and filtration systems for engines, hydraulics, compressed air and gases, dust collection and process liquids.

Seven Star LLC is an independent supplier in Muscat. We list Donaldson compressed air dryers and filters, gas filter housings, activated carbon adsorbers, hydraulic and fuel filtration and dust collectors, and supply them and their replacement elements in Oman and the GCC.

Donaldson company profile

Established 1915, Minnesota, USA, by Frank Donaldson Sr. and his family
First product An air cleaner for tractor engines
Headquarters Bloomington, Minnesota
Product families Engine air and fuel filters, hydraulic and lube filters, compressed air and gas filters and dryers, dust collectors, process and sterile filtration

Milestones

  • 1915: Frank Donaldson Sr. builds an air cleaner for a tractor that kept failing in a dusty field; the family starts Donaldson Company in Minnesota.
  • 1917: Air cleaners are supplied for artillery tractors.
  • 1920s: Exhaust products are added after crop fires caused by engine sparks.
  • 1974: Donaldson acquires Torit, the dust collector business.
  • 2015: The company marks its 100th year.

Donaldson products we list

Family Models Typical use
Compressed air filters and drains DF Ultra-Filter, DF-T three-stage, DF-C cyclone, UFM-P drain Removing water, oil and particles from compressed air
Adsorption and refrigeration dryers Ultrapac HL, HRE+, HRS+, HRS-L+, HLP, Buran, Bora, HRC-T hydrogen Instrument air with a low dew point, high-pressure air and gas drying
Activated carbon and breathing air Ultrasorp AKC, Ultrasorp Smart, Ultrapure ALG breathing air, A element, AK element Removing oil vapour and odours for food, pharma and breathing air
Gas filter housings EG (ATEX), HD high-pressure Process gases and high-pressure gas filtration
Hydraulic and fuel filtration FLK, HNK Duramax, filter cart, Filter Buddy, T.R.A.P. breather, P568583, P574958, AG1398001 skid Cleaning hydraulic oil and bulk fuel and keeping moisture out of tanks
Dust collection DCE 125 B bin vent Silo and bin venting for cement, powders and bulk solids

Compressed air quality is set by ISO 8573-1 classes for particles, water and oil. A typical instrument air system uses a coarse filter and a fine coalescing filter before the dryer, an adsorption dryer for a low pressure dew point (for example -40 °C), and a dust filter after it. An activated carbon stage removes oil vapour where the air touches food or is breathed. Heatless dryers use some of the dry air to regenerate the desiccant, while heat-regenerated and zero-purge types save that air on larger systems.

Where Donaldson products are used

In Oman and the GCC, Donaldson filters and dryers are used for instrument and plant air in oil and gas, refining, power and desalination plants, for breathing air, in food and pharmaceutical production, on hydraulic systems and fuel storage, and in cement and bulk handling.

Ordering Donaldson products: what we need

Send the model and size from the nameplate. For dryers and filters, add the flow (m³/h or scfm), working pressure, inlet temperature, required dew point or ISO 8573-1 class, and the supply voltage. For replacement elements, send the element part number or the housing model.

Facts checked against Donaldson company history, October 2026.

Frequently Asked Questions

What does SG 0108-3840 cover?
It covers thirteen flanged housing sizes from SG 0108 (1,080 m3/h) to SG 3840 (38,400 m3/h) at 7 bar(g), referred to 1 bar absolute and 20 C.
What is the Superplus version?
Superplus housings are fitted with an economizer and an electronically level-controlled UFM-D condensate drain, with a ball valve between drain and housing. The standard housing has a float drain.
What is the maximum operating pressure?
The data sheet gives 16 bar maximum operating pressure for SG housings, with a test pressure of 24 bar for the smaller sizes and 22.9 bar for sizes 1152 to 3840.
Which element grades fit?
The data sheet lists PE and SB particle grades, FF, MF and SMF coalescing grades, and AK activated carbon. Detailed performance is in the separate element data sheets.
Is a different housing needed for small flows?
Yes. For smaller flows Donaldson offers the DF series with threaded connections; SG starts at 1,080 m3/h.