Brooks Instrument 5800E Series Analog Mass Flow Controller

Description

Analog thermal mass flow control for general-purpose gas service

The 5800E Series covers Brooks Instrument elastomer-sealed analog thermal mass flow controllers and meters for general-purpose gas applications. The controllers are the 5850E, 5851E and 5853E and the meters are the 5860E, 5861E and 5863E. Brooks cites chemical and petrochemical research, laboratory, analytical, fuel cell and life science uses and stresses long-term sensor stability, a valve designed for minimal leak-by and calibration on primary standard systems traceable to international standards.

The design is modular and elastomer sealed, which the datasheet says allows factory or field service. Because the interface is a simple 0 to 5 volt signal on a 15-pin connector, the series suits systems that do not need a digital bus. For networked or digitally configured installations, Brooks offers the separate SLA5800 Series.

Technical specifications

Parameter Specification
Controller models 5850E, 5851E, 5853E
Meter models 5860E, 5861E, 5863E
Flow range (N2 eq.) 0.003 to 30 slpm (5850E/60E); 10 to 100 lpm (5851E/61E); 100 to 1000 lpm (5853E/63E)
Flow accuracy 1% of full scale, including linearity at calibration conditions
Control range 50:1
Repeatability and reproducibility 0.25% of rate
Response time Under 3 s (within 2% FS for a 0 to 100% command step)
Zero stability Under +/-0.2% of full scale per year
Temperature coefficient Zero under 0.075% FS per C; span under 1.0% FS shift over 10 to 50 C
Pressure coefficient +/-0.3% per psi (0 to 200 psi N2)
Attitude sensitivity Under 0.5% FS after re-zeroing
Operating temperature 5 to 65 C (41 to 149 F)
Minimum differential pressure (controllers) 5 psi (0.35 bar), 10 psi (0.69 bar), and 7.5 psi below 500 lpm or 11.8 psi above 500 lpm on 5853E
Maximum differential pressure (controllers) 50 psi (3.45 bar) on 5850E; 290 psi (20 bar) on larger sizes
Maximum pressure rating 1500 psi / 100 bar (5850); 1500 psi / 103 bar (5851); 1000 psi / 70 bar (5853)
External leak integrity 1×10-9 atm cc/sec He
Valve type Normally closed, normally open, or meter
Wetted materials 316L stainless steel, high alloy stainless steel, Viton, Buna-N, Kalrez, Teflon
Electrical connection 15-pin male Sub-D (DA-15P) or card edge connector (controllers only)
Setpoint input 0 to 5 Vdc, 200 kilohm input resistance (controllers)
Output signal 0 to 5 Vdc into 2000 ohm or greater load; 5 Vdc reference output
Power +15 Vdc and -15 Vdc; 3.5 W (small body, normally closed) to 10.5 W (large body)
Approval CE EMC Directive 2004/108/EC, EN 61326-1:2006

Selecting the right body size and connection

Pick the body by full-scale range: the 50 series for 0.003 to 30 slpm, the 51 series for 10 to 100 lpm and the 53 series for 100 to 1000 lpm. The datasheet notes that up to 200 lpm of hydrogen is possible, and 600 lpm with reduced accuracy. Process connections on the small bodies are 1/8, 1/4 and 3/8 inch compression, 1/4 inch VCO and VCR, with 1/2 inch VCO and VCR on the mid body. The large 5853E and 5863E offer female pipe thread, tube compression to 1 inch, VCO, VCR and ANSI 150 or 300 and DIN PN40 flanges from 1/2 inch up to 2 inch and DN15 to DN50.

What to confirm before ordering

Send us the gas and full-scale flow, the pressures on both sides of the controller, the valve action, the fitting or flange, and the exact signal range of the host system. Differential pressures outside the stated limits may be workable in some processes, but should be reviewed against the datasheet. If you are matching an existing nameplate, include the complete model number so the valve type and connection can be compared.

How the Brooks Instrument 5800E works

A small part of the gas flows through a heated sensor tube. The gas carries heat from one point to another, and the temperature difference shows the mass flow. The controller compares this value with the 0 to 5 volt setpoint. It then moves the valve until the flow matches the setpoint.

Where the 5800E is used

  • Chemical and petrochemical research
  • Laboratories
  • Analytical instruments
  • Fuel cell test stands
  • Life science equipment

Selection checklist for the 5800E

  • Gas and flow range
  • Controller or meter
  • Inlet and outlet pressure
  • Differential pressure
  • Valve type, normally closed or open
  • Seal material
  • Fitting size
  • Analog 0 to 5 volt interface

Installation, commissioning and maintenance notes for the 5800E

Mount the unit in the orientation used at calibration, or re-zero it after a change. Connect the 15-pin plug. Purge the lines with clean dry gas. Apply a setpoint and check the flow against a reference. Re-zero the unit at regular intervals.

Requesting a quotation for the Brooks Instrument 5800E

Please send the gas, the flow range, the pressures and the seal material. Seven Star LLC serves industrial customers in Oman and the GCC and replies with a quotation based on the information provided.

5800E controller models

The controllers are the 5850E, 5851E and 5853E.

5800E meter models

The meters are the 5860E, 5861E and 5863E.

5800E flow ranges

Flow ranges run from 0.003 slpm to 1000 lpm.

5800E accuracy

The flow accuracy is 1 percent of full scale.

5800E control range

The control range is 50 to 1.

5800E repeatability

Repeatability is 0.25 percent of rate.

5800E response time

The response time is under 3 seconds.

5800E zero stability

Zero stability is under 0.2 percent of full scale per year.

5800E operating temperature

It works from 5 to 65 degrees C.

5800E valve types

The valve is normally closed, normally open, or a meter without a valve.

5800E wetted materials

Wetted parts include 316L stainless steel and seals such as Viton, Buna-N, Kalrez and Teflon.

5800E leak integrity

The external leak integrity is 1×10-9 atm cc/sec He.

5800E digital option

For digital configuration, Brooks offers the separate SLA5800 Series.

Flow controller records for the 5800E

Record the gas, the calibration data and the date of each zero check.

Choosing the right 5800E seal material

Choose the seal material from the gas and the cleanliness the process needs.

Documents and quotation

The manufacturer datasheet (7 pages) is attached to this page as a download. For a quotation, send the full model code and the process data to Seven Star LLC in Muscat; browse more instruments in the Flowmeters category. We supply this item as an independent supplier, so please confirm availability and delivery with us.

Datasheets & Documents
  • PDF Datasheet Brooks Instrument 5800E Series datasheet (Data-Sheet-5800E-EN, 2024-04) Download
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About brand

Brooks Instrument makes mass flow controllers, flowmeters and pressure and vacuum instruments for gases and liquids. The industrial chemist Stephen A. Brooks started the business in 1946 as the Brooks Rotameter Company near Philadelphia, building variable area flowmeters. After many years as part of Emerson, Brooks was sold to American Industrial Partners at the end of 2007 and has been a division of Illinois Tool Works (ITW) since January 2012. It is headquartered in Hatfield, Pennsylvania.

Seven Star LLC is an independent supplier listing Brooks Instrument thermal and Coriolis mass flow controllers and variable area flowmeters for buyers in Oman and the GCC. Instruments are matched from the model code and the gas, range and calibration data on the label.

Brooks Instrument at a glance

Origin Founded in 1946 by Stephen A. Brooks as the Brooks Rotameter Company, Lansdale, Pennsylvania
Headquarters Hatfield, Pennsylvania, USA
Ownership Emerson division until 31 December 2007, then American Industrial Partners; part of ITW since January 2012
Product families Thermal, pressure-based and Coriolis mass flow controllers and meters, metal tube and glass tube variable area flowmeters, pressure and vacuum products
Typical duty Precise gas and liquid flow control in process, laboratory, analyser, fuel cell and semiconductor applications

Brooks mass flow controllers and flowmeters

Series Type Typical use
SLA5800, SLAMf Thermal mass flow controllers and meters Gas flow control in process and analytical systems; SLAMf with an IP66 enclosure for harsh or outdoor locations
5800E Analog thermal mass flow controller Installed base in older systems; often replaced with the SLA5800 series
Quantim QMC Coriolis mass flow controller Low-flow liquid and gas control independent of fluid properties
GF40, GF80, GF100, GP200 Metal-sealed thermal and pressure-based mass flow controllers High-purity and semiconductor gas delivery; MultiFlo allows gas and range changes without recalibration
MT3750C, MT3809G Metal tube variable area flowmeters Purge, chemical injection and utility flows at higher pressure and temperature, with optional transmitter and alarms
GT1600, Sho-Rate 1250/1255 Glass tube variable area flowmeters Visual flow indication on purge, sample and laboratory lines

Where Brooks instruments are used

Brooks mass flow controllers dose gases in analyser systems, catalyst and pilot plant testing, gas blending, burner and combustion control, fuel cell test stands and semiconductor tools. Variable area flowmeters are widely used on purge gas, seal flush, sample and chemical injection lines in oil and gas, refining and petrochemical plants, where a simple local indication without external power is preferred.

Ordering Brooks instruments: what we need

Send the full model code and serial number from the label. Mass flow controllers are calibrated for a specific gas and full-scale flow, so state the gas or gas mixture, flow range, inlet and outlet pressure, temperature, process connection, seal material, signal (analog, RS-485, DeviceNet, EtherNet/IP or other) and any hazardous-area requirement. For variable area meters add the fluid, density, viscosity, flow range, connection size, materials and whether alarms or a 4-20 mA output are needed.

Facts checked against Brooks Instrument company information and product data, October 2026.

Frequently Asked Questions

Is the 5800E analog or digital?
It is analog, with a 0 to 5 Vdc setpoint and output signal on a 15-pin connector.
Which models are included?
Controllers 5850E, 5851E and 5853E, and meters 5860E, 5861E and 5863E.
What accuracy is stated?
1 percent of full scale including linearity at calibration conditions.
What is the largest flow range?
100 to 1000 lpm nitrogen equivalent for the 5853E and 5863E.
What seal and wetted materials are used?
316L and high-alloy stainless steel with Viton, Buna-N, Kalrez or Teflon seals.